Phytase Mutant Disulfide Bonding for High-Temperature Stability

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Solution Overview

Problem

The heat resistance of phytase enzymes is a bottleneck limiting their industrial application due to the requirement of high temperatures during processes like feed granulation, and selecting appropriate mutation sites for disulfide bond introduction is crucial for improving thermal stability.

Innovation Solution

Introduce specific mutations in the phytase enzyme, such as replacing certain amino acids with cysteine residues to form disulfide bonds, optimizing key residues through coevolution processes, and introducing mutations like A57C/A103C, G101C/V116C, R271C/E413C, R353C/L401C, A147C/Y268C, G65R, E282L, G365D, D133E, R382I, and S393I to enhance thermal stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If disulfide bonds are introduced into phytase to improve thermal stability, then thermal stability is improved, but enzyme activity may be reduced

Engineering Contradiction:
Improvethermal stabilityVSAvoidenzyme activity
Core Design Contradiction:
Stability of the object's compositionVSReliability

Solution Approach 1:

The patent applies local quality by introducing disulfide bonds at specific local positions (cysteine mutations at predetermined sites) within the phytase protein structure. This targeted approach ensures that cross-linking occurs only at strategically chosen locations that stabilize the enzyme without disrupting its catalytic function, thereby improving thermal stability while maintaining enzyme activity.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent employs parameter changes by systematically varying the positions of cysteine mutations to create different mutant variants. By changing the location parameters of disulfide bond formation, the researchers optimized the balance between thermal stability and enzyme activity, ultimately identifying the combination of mutations that provides the best performance.

Inventive Principle:
Principle #35Parameter changes

2Stability of the object's composition

If multiple cysteine mutations are introduced to enhance thermal stability, then thermal stability is improved, but the complexity of mutation site selection increases

Engineering Contradiction:
Improvethermal stabilityVSAvoidmutation site selection complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The patent applies preliminary action by using bioinformatics analysis and molecular dynamics simulations to pre-identify optimal mutation sites before conducting experiments. This preliminary computational screening reduces the complexity of site selection by narrowing down the numerous possible cysteine positions to a focused set of predetermined sites most likely to improve thermal stability.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent employs copying by using computational models and simulated structures to predict the effects of various mutation combinations. These virtual copies and simulations allow researchers to screen multiple mutation scenarios in silico before implementing them experimentally, significantly reducing the complexity of identifying effective mutation sites.

Inventive Principle:
Principle #26Copying

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The resulting phytase mutants, particularly APPAmut9, retain 70% activity after 5 minutes at 100°C, significantly improving thermal stability and suitability for applications in energy, food, and feed industries.

Implementation Method 1

The formation of the disulfide bonds in proteins is an oxidation process that creates a covalent bond connecting the sulfur atoms of two cysteine residues, fixing the protein structure and stabilizing its active conformation

Methodology Applied
Scientific EffectDisulfide bond formation: Oxidation

Implementation Method 2

the phytase mutant has improved thermal stability as compared to a phytase consisting of the amino acid sequence of SEQ ID NO:1

Methodology Applied
Scientific EffectThermal stability:

Data Source

PatentUS20250388881A1Method for improving thermostability of phytase, mutant and use
Publication Date: 2025.12.25 INSTITUTE OF ANIMAL SCIENCES OF CHINESE ACADEMY OF AGRICULTURAL SCIENCES
  • US20250388881A1 patent drawing
  • US20250388881A1 patent drawing
  • US20250388881A1 patent drawing

AI summary

The present invention relates to the field of genetic engineering, particularly to method for improving thermo-stability of phytase, mutant and use. The present invention introduces a series of mutations to the phytase APPAmut4, which may involve introducing disulfide bonds, reducing the free energy of unfolding, optimizing the key residues in the coevolution process, and significantly improving the thermal stability of the phytase. Among the mutants of the present invention, the optimal mutant APPAmut9 retains about 70% of its activity after being treated for 5 minutes at 100° C., while the phytase APPAmut4 has already been inactivated. Therefore, the present invention overcomes the shortcomings of the prior art and provides phytase mutants with high thermal stability suitable for wide application in fields such as energy, food, and feed.