Piano Action Flat Contact Surfaces Let-Off Timing

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Upright pianos face challenges in pinpointing the timing of hammer let-off, resulting in difficulties in finely adjusting string striking speed and lower sequentially touching capabilities compared to grand pianos, due to the hammer's center of gravity being near the fulcrum, leading to a small let-off load and increased touch weight when enhancing spring force.

Innovation Solution

The piano action features a wippen and jack with flat contact surfaces, where the regulating button contact surface comes into planar contact with the jack contact surface, increasing frictional resistance and let-off load, allowing for clearer let-off timing and touch weight differentiation, along with a hammer push-up rod prominence for additional resistance, and a jack made of reinforced thermoplastic resin for improved rigidity and conductivity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Shape

If the hammer center of gravity is positioned near the fulcrum to maintain structural compactness, then the moment about the fulcrum produced by self weight is small, but the let-off load becomes relatively small making it difficult to pinpoint let-off timing

Engineering Contradiction:
Improvehammer configurationVSAvoidlet-off timing detection
Core Design Contradiction:
ShapeVSMeasurement precision

Solution Approach 1:

The patent applies local quality by creating a concentration of mass at the hammer head (远离fulcrum) while keeping the overall hammer structure compact. The hammer head is designed with increased weight relative to the shank, positioning the center of gravity away from the fulcrum to generate sufficient moment for clear let-off detection, while the balanced weight distribution maintains structural compactness suitable for upright pianos.

Inventive Principle:
Principle #3Local quality

2Productivity

If the spring force is enhanced to improve sequentially touching capabilities, then the hammer returns faster to ready position, but the touch weight increases adversely affecting touch feeling

Engineering Contradiction:
Improvesequentially touching capabilitiesVSAvoidtouch weight
Core Design Contradiction:
ProductivityVSWeight of moving object

Solution Approach 1:

The patent applies parameter changes by optimizing the spring constant and pre-compression of the hammer spring to achieve the desired balance. The spring parameters are specifically tuned to provide sufficient restoring force for rapid hammer return (improving sequentially touching capabilities) while controlling the magnitude of force transmitted to the key during normal operation (maintaining acceptable touch weight and feeling).

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances the clarity of let-off timing, allowing for finer adjustment of string striking speed and improves sequentially touching capabilities while maintaining a good touch feeling, achieving high playing performance with expressive power in a simple structure.

Implementation Method 1

the regulating button contact surface comes into planar contact with the jack contact surface, increasing frictional resistance and let-off load

Methodology Applied
Scientific EffectFriction: Friction

Implementation Method 2

a jack made of reinforced thermoplastic resin for improved rigidity and conductivity

Methodology Applied
Scientific EffectComposite materials: Composite Materials

Implementation Method 3

the center of gravity of the hammer is positioned near the fulcrum of its swinging movements, resulting in small moment about the fulcrum of the swinging movements produced by the self weight of the hammer

Methodology Applied
Scientific EffectGravity: Gravitation

Data Source

PatentUS7279627B2Action for piano
Publication Date: 2007.10.09 KAWAI MUSICAL INSTR MFG CO LTD
  • US7279627B2 patent drawing
  • US7279627B2 patent drawing
  • US7279627B2 patent drawing

AI summary

An action for a piano is provided for clarifying a timing of let-off, improving the sequential touching capabilities, and consequently realizing high playing performance excellent in expressive power in a simple structure without adversely affecting the key touch feeling. The action for a piano swings a hammer in response to a touch on a key, and comprises a wippen pushed up by the key to pivotally move, a regulating button having a flat jack contact surface on the lower end, and a jack having a flat regulating button contact surface which comes into contact with the jack contact surface as the key is depressed. The jack comprises a molding made of a thermoplastic resin containing long fibers for reinforcement.