Photonic integrated circuit and opto-electronic system comprising the same

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Solution Overview

Problem

InP-based PICs face challenges in achieving suitable chip yields due to the high fabrication complexity and sensitivity of polarization splitters and rotators, which are not well-suited for CMOS process control, leading to off-spec performance and scrap rates.

Innovation Solution

A PIC design with three fiber-to-chip coupling locations, an InP-based polarization handling unit, and optical splitter-combiners, allowing for on-chip and off-chip polarization handling components to be integrated, enabling flexible use of on-chip and off-chip polarization handling units based on performance, thus improving chip yields.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If InP-based polarization splitters and rotators are integrated on-chip to enable coherent reception, then polarization handling capability is improved, but fabrication complexity and sensitivity increase leading to reduced chip yield

Engineering Contradiction:
Improvepolarization handling capabilityVSAvoidchip yield
Core Design Contradiction:
Adaptability or versatilityVSProductivity

Solution Approach 1:

The PIC is designed with multiple independent fiber-to-chip coupling locations (at least three) that can be independently connected to optical receivers. This segmentation allows the system to bypass problematic polarization handling components while maintaining functional coherence through alternative optical paths using splitter-combiners and waveguides.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The PIC incorporates universal optical coupling interfaces and splitter-combiner components that can handle optical signals regardless of polarization state. This multi-functionality allows the same optical paths to work with or without the InP-based polarization handling unit, accommodating variations in component performance and enabling flexible system configuration.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Manufacturing precision

If InP-based polarization handling components are used to separate TM and TE modes, then coherent reception performance is improved, but fabrication sensitivity increases making CMOS process control difficult

Engineering Contradiction:
Improvepolarization separation precisionVSAvoidfabrication complexity
Core Design Contradiction:
Manufacturing precisionVSEase of manufacture

Solution Approach 1:

The invention introduces off-chip polarization handling components as intermediary elements between the PIC and the optical receivers. These external components perform the polarization separation function, allowing the on-chip InP-based components to be bypassed when their performance is off-spec, thereby reducing the impact of fabrication sensitivity while maintaining the required polarization handling capability.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The system is designed with dynamic configurability through multiple coupling locations and optical paths. The polarization handling approach can be dynamically adjusted between on-chip and off-chip solutions based on the actual performance of the fabricated components, allowing optimization of both manufacturing ease and precision.

Inventive Principle:
Principle #15Dynamics

3Adaptability or versatility

If multiple polarization handling components are integrated on a single die, then device functionality is improved, but device complexity increases

Engineering Contradiction:
Improveoptical function integrationVSAvoidPIC structural complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The PIC architecture is segmented into modular functional blocks: fiber-to-chip coupling locations, optical splitter-combiners, waveguide networks, and polarization handling options. This modular segmentation reduces structural complexity by allowing each component to be independently designed, fabricated, and optimized without requiring complex integration of all functions on a single monolithic structure.

Inventive Principle:
Principle #1Segmentation

4Area of stationary object

If on-chip polarization handling components are used, then chip footprint is reduced, but component sensitivity to fabrication variations increases

Engineering Contradiction:
Improvechip footprintVSAvoidcomponent performance consistency
Core Design Contradiction:
Area of stationary objectVSReliability

Solution Approach 1:

Off-chip polarization handling components serve as mediators that can be introduced when on-chip components show performance variations. This approach maintains a compact chip footprint for the core PIC functions while allowing external components to compensate for fabrication variations, thereby maintaining reliability without significantly increasing the overall system footprint.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The design incorporates redundant optical paths and multiple coupling locations as a form of beforehand cushioning. If the on-chip polarization handling components turn out to be off-spec after fabrication, the system can be reconfigured to use alternative paths with off-chip components, cushioning against the risk of performance inconsistency without requiring complete redesign.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Data Source

PatentUS12580672B2Photonic integrated circuit and opto-electronic system comprising the same
Publication Date: 2026.03.17 EFFECT PHOTONICS BV
  • US12580672B2 patent drawing
  • US12580672B2 patent drawing
  • US12580672B2 patent drawing

AI summary

A PIC having at least three fiber-to-chip coupling locations, an InP-based polarization handling unit, at least two optical splitter-combiners, at least two optical receivers, and a plurality of semiconductor-based optical waveguides. The plurality of semiconductor-based optical waveguides are configured and arranged to optically connect a first fiber-to-chip coupling location with a first optical receiver via a first optical splitter-combiner, a second fiber-to-chip coupling location with the at least two optical receivers via the InP-based polarization handling unit and the at least two optical splitter-combiners, and a third fiber-to-chip coupling location with a second optical receiver via a second optical splitter-combiner. An opto-electronic system including said PIC.