Pick-And-Place Adjustment Mechanism for Stable Box Stacking
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Solution Overview
Problem
Packaged products, such as boxes or containers, often vary in size due to manufacturing errors or deformation during transportation, leading to unstable stacking and potential collapse during shipping.
Innovation Solution
A pick-and-place system with an adjustment mechanism comprising a first and second coupling component and a driving assembly, allowing for precise alignment and engagement of objects through controlled movement along multiple axes, using a clamping mechanism to adjust and secure items.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Stability of the object's composition
If boxes or containers are stacked directly without adjustment, then stacking speed is fast, but stacking stability is poor due to size variations and deformation
Solution Approach 1:
The invention employs adjustable coupling components that can dynamically adapt their position and orientation to accommodate size variations and deformations in boxes or containers. The adjustment mechanism allows the stacking system to respond to actual object dimensions rather than requiring fixed predetermined positions, thereby maintaining stacking stability without significantly reducing stacking speed
Solution Approach 2:
The coupling components can change their geometric parameters (position, orientation, engagement depth) based on the actual dimensions of the boxes or containers being stacked. This parameter adaptation enables stable stacking of objects with manufacturing tolerances or deformation while maintaining efficient stacking operations
2Adaptability or versatility
If adjustment mechanism is added to accommodate size variations, then adaptability improves, but device complexity increases
Solution Approach 1:
The adjustment mechanism is divided into multiple independent coupling components, each capable of individual adjustment. This segmentation allows the system to handle size variations through localized adjustments rather than requiring complex global adjustment mechanisms, thereby improving adaptability while controlling overall device complexity
Solution Approach 2:
The coupling components incorporate movable and adjustable elements that can dynamically adapt to different box dimensions. This dynamic capability provides high adaptability to size variations and deformations while using relatively simple mechanical adjustment structures rather than complex control systems
Data Source
AI summary
A pick-and-place system includes a movement mechanism, an adjustment mechanism, and a clamping mechanism. The adjustment mechanism includes a first coupling component, a second coupling component, and a driving assembly. The first coupling component is mounted on the movement mechanism. The second coupling component is movably disposed on the first coupling component. The driving assembly is configured to be connected to the first coupling component and the second coupling component so as to force the first coupling component and the second coupling component to move relative to each other. The clamping mechanism is mounted on the second coupling component of the adjustment mechanism.