Pickering Emulsion via Liquid Marble Particle Shell

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Solution Overview

Problem

Existing emulsion technologies face challenges in creating stable mixtures of mutually immiscible liquids without the use of emulsifiers, as they often require vigorous mixing and can be unstable due to droplet coalescence.

Innovation Solution

The method involves creating liquid marbles by coating droplets of one liquid with a shell of particles and then immersing them in another liquid, forming a Pickering emulsion where the liquid marbles act as the dispersed phase and the first liquid becomes the continuous phase, allowing for the creation of emulsions with specific rheological properties without the need for additives like emulsifiers or surfactants.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If emulsifiers are added to promote formation and stability of emulsion, then emulsion stability is improved, but the complexity of the system increases due to additional chemical additives

Engineering Contradiction:
Improveemulsion stabilityVSAvoidsystem complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

Solid particles act as intermediaries at the oil-water interface, mediating the interaction between immiscible liquids and stabilizing the emulsion without requiring chemical emulsifiers. The particles form a physical barrier that prevents droplet coalescence while simplifying the system composition.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The invention changes the stabilization mechanism from chemical (emulsifiers) to physical (solid particles). By adjusting particle properties such as size, surface charge, and wettability, stable emulsions are achieved without introducing complex chemical additive systems.

Inventive Principle:
Principle #35Parameter changes

2Stability of the object's composition

If vigorous mixing is used to create emulsion, then emulsion formation is achieved, but energy consumption increases and droplet coalescence may occur

Engineering Contradiction:
Improveemulsion formationVSAvoidenergy consumption
Core Design Contradiction:
Stability of the object's compositionVSUse of energy by moving object

Solution Approach 1:

Solid particles are pre-added to the liquid phases before mixing. This preliminary action allows particles to be present at the interface during droplet formation, providing immediate stabilization and reducing the need for prolonged vigorous mixing, thereby lowering energy consumption.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

Particles serve as intermediaries that facilitate emulsion formation by reducing interfacial tension and providing steric stabilization during the mixing process, enabling effective emulsion creation with reduced mixing intensity and energy input.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Stability of the object's composition

If solid particles are added to form Pickering emulsion, then droplet coalescence is prevented and stability is improved, but the manufacturing process becomes more complex

Engineering Contradiction:
Improveemulsion stabilityVSAvoidmanufacturing ease
Core Design Contradiction:
Stability of the object's compositionVSEase of manufacture

Solution Approach 1:

The invention utilizes readily available solid particles with controlled size and surface properties. By optimizing particle parameters such as diameter (substantially less than 100 micrometers) and surface charge, stable Pickering emulsions are formed through simple mixing processes, maintaining manufacturing ease while achieving superior stability.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The emulsion is segmented into discrete droplets stabilized by individual particles at each interface. This segmentation approach prevents coalescence through physical barriers while using simple particle addition and mixing, avoiding complex multi-step manufacturing processes.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances the stability of emulsions by preventing droplet coalescence and allows for the creation of emulsions with distinct particle populations and non-probability distributions of droplet sizes, enabling the use of mutually miscible or immiscible liquids and even reactive components, while maintaining stability over time.

Implementation Method 1

the presence of the solid particles increases stability of the emulsion by preventing the dispersed phase droplets from coalescing

Methodology Applied
Scientific EffectPhysical barrier:

Implementation Method 2

the nature of the solid particles (generally the phase that preferentially wets the particle will be the continuous phase)

Methodology Applied
Scientific EffectWetting: Wetting

Data Source

PatentUS10661234B2Emulsions and methods of making emulsions
Publication Date: 2020.05.26 ARIEL UNIV RES & DEV
  • US10661234B2 patent drawing
  • US10661234B2 patent drawing

AI summary

Disclosed are methods for making emulsions and emulsions, that in some embodiments can be considered to be Pickering emulsions.