Pickup Box Side Module Integrated Storage

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Solution Overview

Problem

Existing vehicle storage solutions are difficult to access and require additional complex and costly components, as they are typically mounted externally or on top of the truck bed, making it hard for users to retrieve items and increasing manufacturing complexity.

Innovation Solution

A storage module integrated into the vehicle's frame, featuring exterior and inner panels that form a storage compartment with doors, allowing convenient access and reducing manufacturing complexity by being built into the vehicle's structure.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If storage boxes are mounted to the truck bed or side walls, then additional storage space is provided, but user accessibility to stored items deteriorates

Engineering Contradiction:
Improvestorage spaceVSAvoidaccessibility to stored items
Core Design Contradiction:
Quantity of substanceVSEase of operation

Solution Approach 1:

The storage module is merged with the vehicle frame structure, integrating the storage compartment within the existing frame geometry rather than mounting it externally. This combining approach provides storage space while maintaining accessibility from ground level.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The storage compartment utilizes the vertical dimension within the frame structure, positioning it between the top rail and bottom rail of the frame. This dimensional placement allows items to be accessed from the side at convenient heights rather than requiring access from above or behind.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Quantity of substance

If storage areas are mounted externally on the truck bed, then storage capacity is increased, but manufacturing complexity and cost increase

Engineering Contradiction:
Improvestorage capacityVSAvoidmanufacturing complexity
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The storage module is designed as an integrated component of the vehicle frame, combining the frame structure and storage compartment into a single manufacturing unit. This eliminates the need for separate mounting operations and reduces the number of parts required.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The frame structure serves dual functions: providing structural support for the vehicle and forming the storage compartment. This multi-functionality reduces the need for additional components dedicated solely to storage.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Quantity of substance

If storage boxes are mounted on top of side walls, then storage space is added, but fastening complexity increases

Engineering Contradiction:
Improvestorage spaceVSAvoidfastening complexity
Core Design Contradiction:
Quantity of substanceVSEase of manufacture

Solution Approach 1:

The storage compartment walls are merged with the frame rails, using the same structural components for both support and enclosure. This integration eliminates the need for separate fastening mechanisms to attach storage boxes to the frame.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The frame is segmented into top and bottom rails that naturally form the boundaries of the storage compartment. This segmentation allows the storage space to be defined by the frame structure itself rather than requiring additional fastening components.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS7686365B2Pickup box side module
Publication Date: 2010.03.30 MAGNA INTERNATIONAL INC
  • US7686365B2 patent drawing
  • US7686365B2 patent drawing
  • US7686365B2 patent drawing

AI summary

A storage module having at least one exterior panel of a motorized vehicle, at least one door, and at least one inner panel. The door is at least partially formed by at least one of the exterior panels. At least one of the exterior panels and at least one of the interior panels define at least one area to form the storage module.