Elongate Piercing Member Airflow Control for Aerosol Mixing

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Solution Overview

Problem

Existing aerosol-generating systems face challenges in achieving sufficient mixing of volatile delivery enhancing compounds and nicotine, leading to instability and degradation during storage and use, which affects the efficiency of aerosol formation.

Innovation Solution

An aerosol-generating system comprising an aerosol-generating device with an elongate piercing member that pierces compartments containing a tubular porous element with a delivery enhancing compound and a volatile liquid, controlling airflow to enhance mixing and stability, using a design with a piercing portion, shaft portion, and obstructing portion to define an airflow pathway that ensures effective vaporization and reaction of the compounds.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If the aerosol-generating system uses a simple compartment design without airflow control structures, then the device complexity is reduced, but the mixing of volatile delivery enhancing compound and nicotine is insufficient

Engineering Contradiction:
Improvecompartment design simplicityVSAvoidmixing efficiency of compounds
Core Design Contradiction:
Device complexityVSStability of the object's composition

Solution Approach 1:

The piercing member acts as an intermediary element between the two compartments. It includes an obstructing portion that extends into the second compartment to control airflow patterns, facilitating mixing of the volatile delivery enhancing compound and nicotine without requiring complex mixing mechanisms. The piercing member mediates the interaction between compartments while maintaining a relatively simple overall design.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The piercing member introduces localized airflow control within the second compartment. The obstructing portion creates specific flow patterns in the local region where it extends, enhancing mixing at the critical interface between compartments without requiring complex structures throughout the entire device.

Inventive Principle:
Principle #3Local quality

2Stability of the object's composition

If the aerosol-generating system stores volatile delivery enhancing compound and nicotine in separate sealed compartments, then the stability and retention of compounds during storage is improved, but the mixing of reactants during use needs additional mechanisms

Engineering Contradiction:
Improveretention of volatile compounds during storageVSAvoidmixing mechanism complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The system divides the aerosol-generating article into two separate sealed compartments: a first compartment containing the volatile delivery enhancing compound sorbed on a tubular porous element, and a second compartment containing nicotine. This segmentation maintains stability during storage by keeping compounds separated and sealed, while allowing simple mixing during use through the piercing member mechanism.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The piercing member serves as an intermediary that connects the two sealed compartments during use. It allows controlled airflow and mixing of the separated compounds without requiring complex mixing mechanisms, maintaining both storage stability and operational simplicity.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of operation

If the aerosol-generating system uses a piercing member without an obstructing portion, then the ease of operation is improved, but the airflow control and mixing efficiency are reduced

Engineering Contradiction:
Improvepiercing member simplicityVSAvoidaerosol generation efficiency
Core Design Contradiction:
Ease of operationVSProductivity

Solution Approach 1:

The piercing member with its obstructing portion automatically controls airflow patterns when inserted. The obstructing portion self-regulates the mixing process by creating appropriate flow resistance and patterns, eliminating the need for additional complex control mechanisms while maintaining high aerosol generation efficiency.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system improves the mixing and stability of delivery enhancing compounds and nicotine, resulting in increased nicotine delivery and extended shelf life by controlling airflow and vaporization, thereby enhancing the pharmacokinetic rate and user experience.

Implementation Method 1

a tubular porous element and a delivery enhancing compound sorbed on the tubular porous element

Methodology Applied
Scientific EffectSorption: Sorption

Implementation Method 2

controlling airflow to enhance mixing and stability, using a design with a piercing portion, shaft portion, and obstructing portion to define an airflow pathway that ensures effective vaporization and reaction of the compounds

Methodology Applied
Scientific EffectVaporization: Evaporation

Implementation Method 3

a delivery enhancing compound reacted with nicotine in the gas phase to form an aerosol of nicotine salt particles

Methodology Applied
Scientific EffectGas phase reaction: Chemical Bonding

Data Source

PatentEP2967139B1Aerosol-generating system having a piercing element
Publication Date: 2019.06.12 PHILIP MORRIS PRODUCTS SA
  • EP2967139B1 patent drawingFigure 1(a)~1(b)
  • EP2967139B1 patent drawingFigure 2(a)~2(e)
  • EP2967139B1 patent drawingFigure 3

AI summary

The present invention relates to an aerosol-generating system (100) comprising: an aerosol-generating device (102) in cooperation with an aerosol-generating article (104). The article (104) comprising: a first sealed compartment (106) comprising a tubular porous element and a delivery enhancing compound sorbed on the tubular porous element; and a second compartment (108) comprising a volatile liquid. The device comprising: an outer housing (1 18) adapted to receive the article (104); an elongate piercing member (120) for piercing the first compartment (106) and the second compartment (108) of the article (104). The elongate piercing member (120) comprises: a piercing portion (122) adjacent a distal end of the elongate piercing member; and a shaft portion (126); and an obstructing portion (124) adjacent a proximal end of the elongate piercing member. The piercing portion (122) has a maximum diameter greater than the diameter of the shaft portion (126), and the obstructing portion (124) has an outer diameter such that it fits within the tubular porous element of the article (104) when the article (104) is received in the device (102). The invention also relates to a corresponding aerosol-generating device (102) and aerosol-generating article (104).