Piezoelectric Fan with Bent Blade Base for Uniform Cooling

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Solution Overview

Problem

Piezoelectric fans with straight blades face issues of increased volume occupation and reliability due to blade protrusion and stress concentration, while fans with bent blades suffer from variations in resonant frequency and amplitude, leading to inefficient cooling and potential fatigue failure.

Innovation Solution

A piezoelectric fan design with a vibration plate having a right-angle bent portion before division into blades, where the piezoelectric element is attached between the fixed and bent portions, reduces stress concentration and resonant frequency variations, ensuring uniform blade amplitudes and improved durability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If blades extend straight from the actuator portion, then the cooling effect is improved, but the occupied volume increases and reliability decreases

Engineering Contradiction:
Improvecooling effectVSAvoidoccupied volume
Core Design Contradiction:
ProductivityVSVolume of moving object

Solution Approach 1:

The blade is bent at a right angle at its base portion, changing the spatial orientation from a straight extension to a perpendicular configuration. This dimensional change allows the blade to extend in a direction perpendicular to the actuator portion, reducing the protrusion distance and occupied volume while maintaining cooling effectiveness

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Productivity

If blades extend straight from the actuator portion, then the cooling effect is improved, but reliability decreases due to stress concentration

Engineering Contradiction:
Improvecooling effectVSAvoidreliability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The blade base portion is bent at a right angle instead of extending straight, creating a curved configuration that distributes stress more evenly. This curvature prevents stress concentration at the connection point between the blade and actuator portion, reducing the risk of cracks and improving long-term reliability

Inventive Principle:
Principle #14Spheroidality (Curvature)

3Device complexity

If a single blade is attached to a single piezoelectric element, then the structure is simplified, but blades cannot be inserted between multiple fins and cooling efficiency decreases

Engineering Contradiction:
ImprovestructureVSAvoidcooling efficiency
Core Design Contradiction:
Device complexityVSProductivity

Solution Approach 1:

The blade is divided into multiple segments (first blade portion and second blade portion) separated by a slit, while remaining integrally connected through the bent base. This segmentation allows the blade to be inserted between multiple fins of the heat sink, enabling efficient heat dissipation across multiple fin spaces while maintaining structural integrity

Inventive Principle:
Principle #1Segmentation

4Volume of moving object

If the blade is bent at a right angle, then the occupied space is reduced, but variations in resonant frequency among blades increase

Engineering Contradiction:
Improveoccupied spaceVSAvoidresonant frequency uniformity
Core Design Contradiction:
Volume of moving objectVSStability of the object's composition

Solution Approach 1:

The blade base portion is pre-bent at a right angle at a position before the division into multiple blade segments. This preliminary action of bending before segmentation ensures that all blade segments share the same structural configuration and material properties, resulting in uniform resonant frequencies across all blades while maintaining compact dimensions

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design enhances cooling efficiency and durability by minimizing blade protrusion, reducing stress concentration, and achieving uniform cooling effects across all blades, while maintaining a compact form factor.

Implementation Method 1

a piezoelectric element attached on at least one of front and back surfaces of the vibration plate, wherein an air stream is generated by vibrating the vibration plate in the thickness direction thereof through driving of the piezoelectric element

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Data Source

PatentUS9368426B2Piezoelectric fan and air cooling apparatus using the piezoelectric fan
Publication Date: 2016.06.14 MURATA MFG CO LTD
  • US9368426B2 patent drawing
  • US9368426B2 patent drawing
  • US9368426B2 patent drawing

AI summary

A piezoelectric fan includes a vibration plate one end of which in a length direction is supported in a fixed manner and the other end of which in the length direction is a free end; and piezoelectric elements, attached on at least one of front and back surfaces of the vibration plate. In an intermediate portion of the vibration plate in the length direction, a right-angle bent portion is provided, and a plurality of divided blades are defined by slits in an area of the vibration plate extending from the free end to a position located a predetermined distance from the bent portion toward the free end. The piezoelectric element is attached on the portion of the vibration plate between the fixed end and the bent portion. Hence, variations in resonant frequency among the blades are reduced and the blades are efficiently excited using a common piezoelectric element.