Piezoelectric Bimorph MEMS Capacitor and Switch

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Solution Overview

Problem

Current MEMS devices face challenges in manufacturing complexity, sub-optimal performance, and limited functionality, particularly in utilizing piezoelectric materials for variable capacitors and switches.

Innovation Solution

The development of MEMS devices with a piezoelectric bimorph layer structure, where a first bimorph layer and a second bimorph layer are suspended over a substrate by anchors, allowing for controlled mechanical deformation and modulation of capacitance and switch functionality through applied DC voltage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If a single piezoelectric layer is used, then the device structure is simpler, but the mechanical deformation is insufficient

Engineering Contradiction:
Improvemechanical deformationVSAvoidlayer structure
Core Design Contradiction:
StrengthVSDevice complexity

Solution Approach 1:

The piezoelectric layer is divided into multiple piezoelectric layers with different piezoelectric properties, where each layer contributes to the overall mechanical deformation in a coordinated manner, achieving enhanced deformation through segmentation

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The device uses composite piezoelectric structures with layers having different piezoelectric properties, creating a composite material system that achieves superior mechanical deformation compared to single-material layers

Inventive Principle:
Principle #40Composite materials

2Strength

If a piezoelectric bimorph structure is used, then the mechanical deformation is enhanced, but the manufacturing complexity increases

Engineering Contradiction:
Improvemechanical deformationVSAvoidmanufacturing process
Core Design Contradiction:
StrengthVSEase of manufacture

Solution Approach 1:

The piezoelectric layer is segmented into multiple layers with different properties that can be manufactured separately and then assembled, making the complex bimorph structure manufacturable through modular fabrication processes

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The piezoelectric layers serve multiple functions including actuation, sensing, and capacitance modulation, reducing the need for separate components and simplifying the overall manufacturing process despite the enhanced deformation capability

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Adaptability or versatility

If the piezoelectric layer is divided into multiple layers, then the capacitance control is improved, but the device complexity increases

Engineering Contradiction:
Improvecapacitance controlVSAvoidlayer structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The piezoelectric layer is segmented into multiple independently controllable layers, allowing separate electrical control of each layer to achieve precise capacitance modulation through individual layer actuation

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The device achieves dynamic capacitance control by applying different voltages to different piezoelectric layers, enabling real-time adjustment of capacitance values through dynamic voltage application to the segmented structure

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design enhances mechanical deformation, enabling greater control over capacitance and switch functionality, offering improved performance and versatility in MEMS devices by allowing for adjustable capacitance and switch operation.

Implementation Method 1

Many MEMS devices rely on the piezoelectric effect of one or more layers in the device to mechanically actuate or resonate in order to provide the functionality of the device

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Data Source

PatentUS9466430B2Variable capacitor and switch structures in single crystal piezoelectric MEMS devices using bimorphs
Publication Date: 2016.10.11 QORVO US INC
  • US9466430B2 patent drawing
  • US9466430B2 patent drawing
  • US9466430B2 patent drawing

AI summary

A micro-electrical-mechanical systems (MEMS) device includes a substrate, one or more anchors formed on a first surface of the substrate, and a piezoelectric layer suspended over the first surface of the substrate by the one or more anchors. A first electrode may be provided on a first surface of the piezoelectric layer facing the first surface of the substrate, such that the first electrode is in contact with a first bimorph layer of the piezoelectric layer. A second electrode may be provided on a second surface of the piezoelectric layer opposite the first surface, such that the second electrode is in contact with a second bimorph layer of the piezoelectric layer.