Piezoelectric Buzzer Front Cover Helmholtz Resonator High Frequency

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Solution Overview

Problem

Conventional sound generating apparatuses, such as moving-coil receivers, face challenges in achieving high-frequency cut-off frequencies above 16 kHz due to material and production process limitations, particularly in meeting the requirements for ultra-wide frequency bands with 4G communications.

Innovation Solution

Incorporating a piezoelectric buzzer and a front cover that form a Helmholtz resonator, where the piezoelectric buzzer is attached to the front cover, and the resonant frequency of the Helmholtz resonator is optimized to enhance high-frequency performance by compensating for the sound generating member's frequency response.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If a moving-coil receiver is used as the sound generating apparatus, then the structure is simple and manufacturing is easy, but the high-frequency cut-off frequency cannot exceed 9 kHz due to material and production process limitations

Engineering Contradiction:
Improveease of manufactureVSAvoidhigh-frequency cut-off frequency
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The sound generating apparatus is divided into two independent sound generating members: a moving-coil receiver for low-frequency sound generation and a piezoelectric buzzer for high-frequency sound generation. Each member operates in its optimal frequency range, with the piezoelectric buzzer specifically targeting frequencies above 9 kHz to extend the overall frequency response beyond the limitations of the moving-coil receiver alone.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention combines two different transducer technologies (moving-coil and piezoelectric) into a single hybrid sound generating apparatus. The piezoelectric buzzer uses piezoelectric ceramic materials that can generate high-frequency vibrations, while the moving-coil receiver handles lower frequencies, creating a composite system that overcomes the material limitations of either technology used alone.

Inventive Principle:
Principle #40Composite materials

2Device complexity

If conventional sound generating apparatus designs are used, then the device complexity is low, but the high-frequency cut-off frequency cannot reach above 16 kHz required for ultra-wide frequency band with 4G communications

Engineering Contradiction:
Improvedevice complexityVSAvoidhigh-frequency cut-off frequency
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

The frequency range is segmented into two bands: low-frequency (handled by moving-coil receiver) and high-frequency (handled by piezoelectric buzzer). This segmentation allows each component to be optimized for its specific frequency range, enabling the system to achieve ultra-wide frequency band coverage including frequencies above 16 kHz without requiring complete redesign of the entire sound generating apparatus.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The sound generating apparatus is designed to perform multiple functions: the moving-coil receiver provides bass and mid-range frequencies, while the piezoelectric buzzer specifically enhances high-frequency response above 9 kHz. This multi-functional design enables a single apparatus to meet the ultra-wide frequency band requirements for 4G communications while maintaining relatively simple device structure.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Manufacturing precision

If the piezoelectric buzzer is attached to the front cover to form a Helmholtz resonator, then the high-frequency performance is enhanced and cutoff frequency increases to 20 kHz or 40 kHz, but the device structure becomes more complex

Engineering Contradiction:
Improvehigh-frequency cut-off frequencyVSAvoiddevice complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The piezoelectric buzzer utilizes mechanical vibration of piezoelectric ceramic elements to generate high-frequency sound waves. When attached to the front cover, it creates a Helmholtz resonator system that resonates at specific high frequencies, extending the frequency response to 20 kHz or 40 kHz. The mechanical vibration principle allows efficient high-frequency sound generation without requiring complex electronic circuitry.

Inventive Principle:
Principle #18Mechanical vibration

Solution Approach 2:

The Helmholtz resonator configuration utilizes air pressure and fluid dynamics within the front cover cavity. The piezoelectric buzzer drives air molecules to oscillate, creating resonant pressure waves that amplify high-frequency sound output. This pneumatic resonance mechanism enhances high-frequency performance while maintaining a relatively simple structural implementation compared to alternative acoustic designs.

Inventive Principle:
Principle #29Pneumatics and hydraulics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration effectively increases the high-frequency cutoff frequency of the sound generating apparatus, improving its high-frequency performance to reach up to 20 kHz or 40 kHz, thereby addressing the limitations of traditional designs.

Implementation Method 1

a piezoelectric buzzer... converting an electric signal into a sound signal

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Implementation Method 2

a moving-coil receiver... converting an electric signal into a sound signal

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 3

the piezoelectric buzzer and the front cover form a Helmholtz resonator

Methodology Applied
Scientific EffectHelmholtz resonance: Helmholtz Resonance

Data Source

PatentUS10553191B2Sound generating apparatus, electric device and method for manufacturing the same
Publication Date: 2020.02.04 GOERTEK INC
  • US10553191B2 patent drawing
  • US10553191B2 patent drawing
  • US10553191B2 patent drawing

AI summary

The present invention discloses a sound generating apparatus, an electrode device and a method for manufacturing the same. The sound generating apparatus includes a sound generating member, a piezoelectric buzzer and a front cover, wherein the front cover is attached to the front of the sound generating member, and the piezoelectric buzzer is attached to the front cover.