Piezo-Actuated Workpiece Clamping for Precise Eccentric Alignment
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Solution Overview
Problem
Existing clamping devices in machine tools face challenges in precisely aligning workpieces within a predetermined tolerance range and cannot adjust position tolerances or position workpieces eccentrically, leading to inefficiencies and increased downtime.
Innovation Solution
A spindle-driven clamping device equipped with piezo actuators that can adjust the position of workpieces within the clamping area, allowing for precise alignment and eccentric positioning, combined with a method that uses these actuators to probe and control the workpiece position for optimal clamping.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Manufacturing precision
If conventional clamping devices are used, then the structure is simple, but the workpiece alignment precision and positioning flexibility are insufficient
Solution Approach 1:
The patent replaces conventional mechanical alignment systems with piezoelectric actuators that use electro-mechanical conversion to achieve precise workpiece positioning. The piezoelectric actuators convert electrical signals into precise mechanical displacements, enabling sub-micrometer positioning accuracy without complex mechanical adjustment mechanisms.
Solution Approach 2:
The patent changes the physical state and positioning parameters of the workpiece by using piezoelectric actuators to apply controlled forces and displacements. The actuators can dynamically adjust positioning parameters such as radial position, axial position, and angular orientation, enabling both precise coaxial alignment and intentional eccentric positioning according to machining requirements.
2Productivity
If workpiece alignment is performed manually or with conventional methods, then the device complexity is low, but the alignment time and cycle time are excessive
Solution Approach 1:
The patent performs preliminary positioning actions using piezoelectric actuators before the actual machining operation begins. The actuators pre-adjust the workpiece to the required position and orientation, ensuring that when machining starts, the workpiece is already in the optimal position, thereby eliminating time-consuming alignment adjustments during the machining cycle.
Solution Approach 2:
The patent replaces slow manual or mechanical alignment processes with rapid piezoelectric actuation that can achieve precise positioning in milliseconds. The electro-mechanical response of piezoelectric materials enables extremely fast positioning speeds, dramatically reducing alignment time and overall cycle time while maintaining high positioning accuracy.
3Adaptability or versatility
If conventional clamping devices are used, then the device complexity is low, but the ability to adjust position tolerances and create eccentric positioning is limited
Solution Approach 1:
The patent introduces dynamic positioning capabilities by using piezoelectric actuators that can be controlled in real-time during the machining process. The actuators can dynamically adjust the workpiece position to compensate for tolerances or to intentionally create eccentric positioning, transforming a static clamping device into a dynamically adjustable system that adapts to different machining requirements.
Solution Approach 2:
The patent makes the clamping device universal by enabling it to perform multiple functions: precise coaxial alignment, intentional eccentric positioning, tolerance compensation, and real-time position adjustment. The piezoelectric actuator system provides multi-functionality, allowing the same device to handle various positioning requirements without requiring additional specialized equipment.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
Enables rapid and precise alignment of workpieces, reducing downtime and improving machining efficiency by allowing for precise coaxial or eccentric positioning, thereby enhancing the accuracy and speed of machining processes.
Implementation Method 1
the base body has at least one piezo actuator, that each of the at least one piezo actuator has a direction of action directed towards the workpiece receiving area
Data Source
Figure 1~2
Figure 3
AI summary
The invention relates to a clamping device (1) of a spindle-driven machine tool, having a main part (10), which is arranged along a spindle axis (15) and has a coupling element (50) on a first side (11) and a second side (12) with a workpiece receiving region (20), and having at least one actuatable clamping means (30), by means of which a workpiece can be clamped in the workpiece receiving region (20) in at least one clamping direction (31), wherein the main part (10) has at least one piezo actuator (40), and the at least one piezo actuator (40) has a working direction (41) which is directed towards the workpiece receiving region (20), the clamping direction (31) of the at least one clamping means (30) being aligned perpendicularly to the working direction (41) of the at least one piezo actuator (40).