Piezoelectric Drive Circuit Isolation for Noise-Accurate Liquid Discharge

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Solution Overview

Problem

Liquid discharge apparatuses, such as ink jet printers, face challenges in achieving high discharge accuracy due to noise interference from high oscillation frequencies in Class D amplifiers used for piezoelectric elements, which affect the precision of ink droplet formation and printing quality.

Innovation Solution

The implementation of a triple-well structure in the integrated circuit device separates noise-sensitive components, reducing parasitic capacitance and noise interference, allowing for accurate modulation signal generation and precise voltage control of piezoelectric elements, thereby enhancing discharge accuracy.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a Class D amplifier with high oscillation frequency (1 MHz to 8 MHz) is used to drive the piezoelectric element, then the discharge accuracy can be improved, but the system becomes more susceptible to noise interference

Engineering Contradiction:
Improvedischarge accuracyVSAvoidnoise interference
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The integrated circuit device is divided into multiple isolated circuit blocks (modulation portion, feedback circuit, low-pass filter, etc.) using triple-well structures. This segmentation isolates noise-sensitive circuits from noise-generating circuits, allowing high oscillation frequency operation for improved discharge accuracy while preventing noise propagation throughout the system.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent extracts and isolates the adder circuit (which is highly sensitive to noise) into a separate circuit block surrounded by triple-well structures. This extraction removes the adder from the noise environment of other circuits, enabling accurate signal processing at high oscillation frequencies without degradation from noise interference.

Inventive Principle:
Principle #2Taking out (Extraction)

2Reliability

If noise-sensitive circuits are isolated using triple-well structures, then parasitic capacitance is reduced and noise interference is minimized, but the device complexity increases

Engineering Contradiction:
Improvesignal integrityVSAvoidcircuit structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent uses triple-well structures to create vertical isolation layers between circuit blocks on the same semiconductor substrate. This three-dimensional isolation approach achieves noise reduction and parasitic capacitance minimization without requiring separate physical substrates or complex multi-layer packaging, thus improving signal integrity while controlling device complexity.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The triple-well structures act as intermediary isolation layers between different circuit blocks. These intermediate structures provide electrical isolation and reduce parasitic capacitance coupling, enabling reliable signal transmission in high-frequency operation while maintaining a relatively simple integrated circuit architecture.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration improves the discharge accuracy of liquid droplets by minimizing noise interference, ensuring high-frequency signal integrity and maintaining power efficiency within the specified frequency range of 1 MHz to 8 MHz, thus enhancing printing quality and reliability.

Implementation Method 1

a piezoelectric element that is displaced by applying the drive signal

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Implementation Method 2

separates noise-sensitive components, reducing parasitic capacitance and noise interference

Methodology Applied
Scientific EffectParasitic capacitance reduction: Parasitic Capacitance

Data Source

PatentUS9862185B2Liquid discharge apparatus, head unit, capacitive load drive circuit, and integrated circuit device for capacitive load drive
Publication Date: 2018.01.09 SEIKO EPSON CORP
  • US9862185B2 patent drawing
  • US9862185B2 patent drawing
  • US9862185B2 patent drawing

AI summary

A driving circuit for driving a capacitive load includes an integrated circuit device that includes a modulation portion which generates a modulation signal by pulse-modulating a source signal; a feedback circuit; a transistor that generates an amplified modulation signal which is obtained by amplifying the modulation signal; a low-pass filter that generates a drive signal by demodulating the amplified modulation signal; and a piezoelectric element that is displaced by applying the drive signal, wherein the feedback circuit generates a feedback signal on the basis of the drive signal, and feeds back the feedback signal to the modulation portion through a feedback terminal, the modulation portion includes a first circuit block and a second circuit block, and the integrated circuit device is configured to separate the first circuit block from the second circuit block by a triple-well structure.