Piezoelectric Drive Pulse Timing for Liquid Discharge Adaptability

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Solution Overview

Problem

Existing liquid discharge methods using piezoelectric elements are not compatible with rectangular wave-shaped drive pulses, and require adaptable drive pulses to accommodate varying recording conditions such as discharge amount, rate, and dot coverage.

Innovation Solution

A liquid discharge method and apparatus that apply a drive pulse with multiple potentials, where the time of the third potential varies based on acquired recording conditions, to the drive element, allowing for flexible discharge characteristics.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a rectangular wave-shaped drive pulse is applied to a piezoelectric element, then the drive element can be controlled, but the discharge characteristics cannot be adapted to various recording conditions

Engineering Contradiction:
Improveadaptability to recording conditionsVSAvoiddrive pulse waveform complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent applies a three-stage drive pulse waveform that dynamically adjusts the timing of the third potential based on recording conditions. The drive pulse transitions from a fixed rectangular wave to a dynamic multi-stage waveform where the third potential timing varies to achieve different discharge characteristics (droplet size, discharge rate, coverage) suitable for various recording requirements

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the temporal parameters of the drive pulse by introducing a third potential stage with variable timing. By adjusting the timing duration of the third potential, the system can control discharge characteristics such as droplet size and discharge rate, enabling adaptation to different recording conditions without changing the basic pulse structure

Inventive Principle:
Principle #35Parameter changes

2Manufacturing precision

If a fixed drive pulse is used, then the device complexity is low, but the discharge amount and rate cannot be adjusted for different recording conditions

Engineering Contradiction:
Improvedischarge control precisionVSAvoiddrive pulse control complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent implements a dynamic drive pulse control system where the third potential timing is adjusted based on recording conditions. This enables precise control of discharge amount and rate by varying the timing parameter, allowing the system to adapt to different recording requirements while maintaining manageable control complexity through parameter variation rather than structural complexity

Inventive Principle:
Principle #15Dynamics

3Adaptability or versatility

If the third potential time is fixed, then the drive pulse is simple, but various discharge characteristics cannot be realized

Engineering Contradiction:
Improvedischarge characteristic varietyVSAvoiddrive pulse adjustment complexity
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The patent achieves various discharge characteristics by changing the timing parameter of the third potential in the drive pulse. By adjusting this single parameter (third potential time), the system can control droplet size, discharge rate, and coverage, enabling diverse discharge characteristics without complicating the overall pulse structure or control mechanism

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables realization of various discharge characteristics, improving dot formation on recording media by adapting to specific recording conditions through the dynamic adjustment of drive pulse parameters.

Implementation Method 1

when the drive element is a piezoelectric element

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Data Source

PatentUS11752762B2Liquid discharge method, non-transitory computer-readable storage medium storing drive pulse determination program, and liquid discharge apparatus
Publication Date: 2023.09.12 SEIKO EPSON CORP
  • US11752762B2 patent drawing
  • US11752762B2 patent drawing
  • US11752762B2 patent drawing

AI summary

A liquid discharge method of discharging a liquid from a nozzle of a liquid discharge head by applying a drive pulse to a drive element of the liquid discharge head includes an acquisition step of acquiring a recording condition, and a driving step of applying the drive pulse to the drive element. The drive pulse includes a first potential, a second potential different from the first potential, and a third potential different from the first potential and the second potential. The second potential is to be applied after the first potential, and the third potential is to be applied after the second potential. In the liquid discharge method, in the driving step, the drive pulse in which a time of the third potential varies depending on the recording condition acquired in the acquisition step is applied to the drive element.