Piezo Drive Circuit With Threshold Level Switching for Waveform Accuracy

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Solution Overview

Problem

Existing drive circuits for piezoelectric elements in liquid ejecting apparatuses, such as inkjet printers, face challenges in achieving accurate waveform generation and minimizing signal loss due to insufficient amplification and modulation techniques, leading to suboptimal performance.

Innovation Solution

A drive circuit design incorporating a modulation circuit, amplification circuit, level switching signal generation, level shift circuit, and demodulation circuit, along with threshold-based level switching, to enhance waveform accuracy and reduce signal loss.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a conventional amplification circuit is used to amplify the base drive signal, then the piezoelectric element can be operated, but waveform accuracy deteriorates and signal loss increases

Engineering Contradiction:
Improvewaveform accuracyVSAvoidsignal loss
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The drive circuit is divided into multiple functional segments: modulation circuit (generates modulation signal), amplification circuit (amplifies modulation signal), level shift circuit (adjusts voltage level), and demodulation circuit (recovers drive signal). This segmentation allows each circuit to optimize its function, improving overall waveform accuracy while reducing signal loss through specialized processing at each stage.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The modulation signal serves as an intermediary between the base drive signal and the amplified drive signal. By modulating the base signal and then demodulating it after amplification, the circuit achieves efficient power transfer while maintaining waveform fidelity, reducing both signal loss and distortion.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Use of energy by moving object

If pulse modulation is applied to efficiently amplify the signal, then power efficiency improves, but waveform distortion increases

Engineering Contradiction:
Improvepower efficiencyVSAvoidwaveform accuracy
Core Design Contradiction:
Use of energy by moving objectVSManufacturing precision

Solution Approach 1:

The level switching signal generation circuit uses threshold-based feedback control to dynamically adjust the level switching signal based on the base drive signal amplitude. This feedback mechanism ensures that pulse modulation is applied only when necessary, maintaining power efficiency while correcting waveform distortion through adaptive level switching.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The circuit dynamically switches between different operating modes using the level switching signal. When the base drive signal exceeds the first threshold, the circuit transitions to a different amplification mode, allowing adaptive optimization of both power efficiency and waveform accuracy based on real-time signal conditions.

Inventive Principle:
Principle #15Dynamics

3Reliability

If level switching is implemented to improve waveform accuracy, then signal fidelity improves, but circuit complexity increases

Engineering Contradiction:
Improvewaveform accuracyVSAvoidcircuit complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The level switching signal generation circuit serves multiple functions: it compares the base drive signal against thresholds, generates level switching control signals, and coordinates the operation of the amplification and demodulation stages. This multi-functionality reduces the need for separate control circuits, thereby limiting the increase in overall circuit complexity while achieving improved waveform accuracy.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS12515452B2Drive circuit and liquid ejecting apparatus
Publication Date: 2026.01.06 SEIKO EPSON CORP
  • US12515452B2 patent drawing
  • US12515452B2 patent drawing
  • US12515452B2 patent drawing

AI summary

A drive circuit includes a modulation circuit that modulates a base drive signal, and outputs a modulation signal, an amplification circuit that outputs a first amplified modulation signal obtained by amplifying the modulation signal, a level switching signal generation circuit that generates a level switching signal, a level shift circuit that outputs the first amplified modulation signal as a second amplified modulation signal when the level switching signal has the first potential, and outputs, as the second amplified modulation signal, a signal obtained by shifting a potential of the first amplified modulation signal when the level switching signal has the second potential, and a demodulation circuit that demodulates the second amplified modulation signal. A threshold when the level switching signal generation circuit switches from the first potential to the second potential is different from a threshold when switching from the second potential to the first potential.