Piezo Actuated Fabry-Perot Interferometer Assembly

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Traditional Fabry-Perot etalons and detectors for spectrum measurements are expensive, making them unsuitable for low-cost measurement instruments, limiting their use in cost-effective applications.

Innovation Solution

A tunable optical filter system comprising a substrate with piezos, a bottom mirror, and a top mirror, where the piezos adjust the distance between the mirrors to achieve fine spectral resolution, enabling low-cost production and efficient spectral measurement using a Fabry-Perot interferometer with a broadband source and detector.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If traditional Fabry-Perot etalons and detectors are used for spectrum measurements, then measurement precision is improved, but manufacturing cost increases

Engineering Contradiction:
Improvespectral measurement precisionVSAvoidmanufacturing cost
Core Design Contradiction:
Measurement precisionVSEase of manufacture

Solution Approach 1:

The patent segments the Fabry-Perot etalon into separate mirror components that can be manufactured independently using standard integrated circuit processes. The mirrors are fabricated on separate wafers and then assembled, allowing for high-volume production and cost reduction while maintaining spectral measurement precision through controlled mirror spacing and alignment.

Inventive Principle:
Principle #1Segmentation

2Productivity

If high-volume integrated circuit processes are used for manufacturing, then productivity is improved, but manufacturing precision may worsen

Engineering Contradiction:
Improveproduction volumeVSAvoidmirror alignment precision
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The patent introduces intermediary components including alignment marks, spacer structures, and bonding interfaces that facilitate precise mirror alignment during assembly. These intermediaries enable high-volume manufacturing through automated processes while maintaining the required manufacturing precision for spectral measurements through standardized alignment protocols.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Adaptability or versatility

If the distance between mirrors is adjusted for spectral tuning, then adaptability is improved, but device complexity increases

Engineering Contradiction:
Improvespectral tuning rangeVSAvoidactuation mechanism complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent replaces complex mechanical adjustment mechanisms with piezoelectric actuators that provide precise control of mirror spacing through electrical signals. This substitution maintains spectral tuning adaptability while reducing mechanical complexity, enabling electronic control of the Fabry-Perot interferometer for wide-range spectral measurements.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system allows for cost-effective, wide-range spectral measurements by tuning the Fabry-Perot interferometer's optical filter, providing efficient spectral resolution and reducing production costs through high-volume integrated circuit processes and efficient mirror placement.

Implementation Method 1

one or more piezos, wherein the one or more piezos are placed on the substrate

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Implementation Method 2

Fabry-Perot etalons are used for filtering light

Methodology Applied
Scientific EffectOptical interference: Interference

Data Source

PatentUS10168214B2Method of assembly and manufacturing of piezo actuated Fabry-Perot interferometer
Publication Date: 2019.01.01 HINALEA IMAGING CORP
  • US10168214B2 patent drawing
  • US10168214B2 patent drawing
  • US10168214B2 patent drawing

AI summary

A device for tunable optical filter includes a substrate, one or more piezos, a bottom mirror, and a top mirror. The one or more piezos are placed on the substrate. The one or more piezos have a piezo thickness. The bottom mirror is placed on the substrate. The bottom mirror has a bottom mirror thickness greater than the piezo thickness. The top mirror is placed on the bottom mirror. The top mirror is attached to the one or more piezos.