Piezoelectric Fluid Control Cooling via Turbulent Top-Surface Flow

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Solution Overview

Problem

The deformation of the piezoelectric device in existing fluid control apparatuses generates heat, increasing the temperature of the vibration body and discharged fluid, which affects the apparatus's performance and reliability.

Innovation Solution

Incorporating a top-surface part with a support body that protrudes into the internal space, causing turbulence in the gas flow to enhance heat dissipation by propagating heat over a larger surface area, thereby reducing the temperature of the gas flow and improving the apparatus's heat dissipation properties.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the piezoelectric device is driven to vibrate the plate member for fluid control, then the fluid transfer function is achieved, but heat is generated and the temperature of the vibration body and discharged fluid increases

Engineering Contradiction:
Improvefluid transfer functionVSAvoidtemperature of vibration body and discharged fluid
Core Design Contradiction:
ProductivityVSTemperature

Solution Approach 1:

The patent converts the harmful heat generated by piezoelectric device operation into a beneficial effect by designing a heat dissipation structure. The housing includes a heat dissipation chamber that captures the heat generated during vibration, and a heat dissipation member (such as a finned structure or heat sink) that transfers this heat to the surrounding air flow, transforming the harmful thermal energy into useful cooling for the system.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The patent introduces a heat dissipation member as an intermediary between the piezoelectric device and the discharged fluid/air. This intermediary component captures heat from the vibration body through thermal conduction and then dissipates it to the environment through convection, preventing direct heat transfer to the discharged fluid while maintaining the fluid transfer function.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If the temperature of the vibration body increases due to heat generation, then the fluid control operation continues, but the reliability and performance of the apparatus decreases

Engineering Contradiction:
Improvefluid control operationVSAvoidreliability and performance
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent converts the harmful effect of heat generation on reliability into a beneficial cooling effect. By designing the housing with integrated heat dissipation features and positioning the heat dissipation member in the air flow path, the system actively utilizes the generated heat to drive convection currents that enhance cooling, thereby maintaining operational reliability even during continuous high-power operation.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The patent addresses the thermal management problem by adding a spatial dimension to heat dissipation. Instead of relying solely on one-dimensional heat conduction paths, the design incorporates three-dimensional heat dissipation chambers and extended surface structures (fins or ribs) that increase the heat transfer surface area and create multi-directional convection flows, enhancing cooling efficiency without interfering with the fluid control operation.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The enhanced heat dissipation properties maintain the gas transfer capacity and reliability of the fluid control apparatus by effectively dissipating heat generated by the piezoelectric device and plate member, preventing temperature-related decreases in performance.

Implementation Method 1

a vibration unit including: a piezoelectric material; a plate member on which the piezoelectric material is disposed

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Implementation Method 2

part of a gas flow generated in response to vibration of the plate member of the vibration unit and to flow to an outlet port

Methodology Applied
Scientific EffectVibration-induced flow: Vibration

Implementation Method 3

part of a gas flow generated in response to vibration of the plate member of the vibration unit and to flow to an outlet port collides with the wall surface of the wall protruding from the principal surface of the main body of the top-surface part. Therefore, turbulence occurs at a vicinity of a portion of the internal space where the principal surface and the wall surface are coupled to one another

Methodology Applied
Scientific EffectTurbulence: Turbulence

Implementation Method 4

This gas flow causes heat contained in the gas flow to be propagated (diffused) over a large portion of the principal surface of the main body of the top-surface part

Methodology Applied
Scientific EffectConvection: Convection

Data Source

PatentUS20260009380A1Fluid control apparatus
Publication Date: 2026.01.08 MURATA MFG CO LTD
  • US20260009380A1 patent drawing
  • US20260009380A1 patent drawing
  • US20260009380A1 patent drawing

AI summary

A fluid control apparatus includes a vibration unit, a housing, and a top-surface part. The vibration unit includes a piezoelectric device, a plate member on which the piezoelectric device is disposed, a frame plate surrounding a periphery of the plate member, and a coupling part coupling the plate member to the frame plate, the coupling part being configured to vibrate. The housing includes an annular side wall and a bottom wall. The top-surface part is coupled to the side wall of the housing and disposed apart from the bottom wall. The vibration unit is disposed in an internal space formed by being surrounded by the side wall, the bottom wall, and the top-surface part. The top-surface part includes a main body including a principal surface opposed to the plate member, and a support body supporting the main body.