Piezoelectric Force Sensor Width Reduction via Axial Preload

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Solution Overview

Problem

Existing force detection apparatuses face challenges in reducing their width while maintaining effective force detection capabilities, particularly when integrated into robots, due to the arrangement of preload screws.

Innovation Solution

The use of piezoelectric sensor parts placed around a central axis with precompression bolts arranged to allow the sensors to be located between the bolts along the axis direction, reducing the apparatus' width by tilting the bolts relative to the axis, and employing multiple piezoelectric substrates for accurate force detection across various axes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Length of stationary object

If two preload screws are arranged side by side in the width direction to reduce height, then the height of the apparatus is reduced, but the width of the apparatus cannot be reduced

Engineering Contradiction:
ImproveheightVSAvoidwidth
Core Design Contradiction:
Length of stationary objectVSArea of stationary object

Solution Approach 1:

The patent repositions the preload screws from a width-direction arrangement to a height-direction arrangement along the central axis. This dimensional change allows the screws to apply precompression force vertically through the piezoelectric sensor parts without increasing the apparatus width, thereby resolving the contradiction between height reduction and width minimization.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent employs asymmetric placement of the two preload screws relative to the central axis, positioning them at different radial distances. This asymmetric configuration optimizes the application of precompression force while minimizing the required width, as the screws are not symmetrically distributed but rather positioned to efficiently compress the sensor parts along the height direction.

Inventive Principle:
Principle #4Asymmetry

2Measurement precision

If multiple piezoelectric sensor parts are placed around a central axis, then force detection accuracy in multiple directions is improved, but the width of the apparatus increases

Engineering Contradiction:
Improveforce detection accuracyVSAvoidwidth
Core Design Contradiction:
Measurement precisionVSArea of stationary object

Solution Approach 1:

The patent arranges multiple piezoelectric sensor parts in the height direction along the central axis rather than distributing them in the width direction. This vertical stacking configuration enables multi-directional force detection through the stacked sensors while maintaining a compact width, as the detection capability is achieved through axial arrangement而非 lateral expansion.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent implements a nested configuration where multiple piezoelectric sensor parts are stacked concentrically around the central axis, with each sensor part positioned at different radial distances. This nesting arrangement allows multiple sensors to occupy overlapping projection areas when viewed from the width direction, thereby achieving multi-directional force detection without proportionally increasing the apparatus width.

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration results in a smaller width force detection apparatus that can accurately detect forces in multiple directions, enhancing the detection capabilities and reducing the overall size of the apparatus and integrated robots.

Implementation Method 1

a plurality of piezoelectric sensor parts placed around a first axis

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Implementation Method 2

two fastening portions provided in correspondence with each of the piezoelectric sensor parts and applying precompression to the corresponding piezoelectric sensor part

Methodology Applied
Scientific EffectMechanical compression: Compression

Data Source

PatentUS10520375B2Force detection apparatus and robot
Publication Date: 2019.12.31 SEIKO EPSON CORP
  • US10520375B2 patent drawing
  • US10520375B2 patent drawing
  • US10520375B2 patent drawing

AI summary

A force detection apparatus includes a plurality of piezoelectric sensor parts placed around a first axis, and two fastening portions provided in correspondence with the piezoelectric sensor parts and applying precompression to the corresponding piezoelectric sensor part, wherein the two fastening portions are placed so that the piezoelectric sensor part may be located between the portions along a direction of the first axis. Further, four of the piezoelectric sensor parts are provided around the first axis. Furthermore, the plurality of piezoelectric sensor parts has a plurality of piezoelectric substrates.