Piezoelectric Actuator for Portable Gas Detection

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional gas sensors face inefficiencies in immediate detection due to slow gas transportation by natural convection and the use of rotary motor-driven fans, which can distort sensitivity and are difficult to miniaturize for portability.

Innovation Solution

A portable gas detecting device with a detecting chamber and a piezoelectric actuator driven by an instantaneous sampling pulse, creating a stable airflow environment for gas sensors to maintain sensitivity and response, while being miniaturized for portability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If a fan is used to increase gas flow rate, then gas transportation speed is improved, but sensing sensitivity is distorted and device miniaturization becomes difficult

Engineering Contradiction:
Improvegas transportation speedVSAvoidsensing sensitivity
Core Design Contradiction:
SpeedVSMeasurement precision

Solution Approach 1:

The patent employs a piezoelectric actuator that generates ultrasonic vibrations to drive gas flow through the detecting chamber. The actuator converts electrical energy to mechanical vibrations, creating acoustic streaming that moves gas molecules toward the sensor surface without the need for rotating fan blades. This vibration-based approach achieves rapid gas transportation while maintaining stable, non-turbulent flow conditions that preserve sensing sensitivity.

Inventive Principle:
Principle #18Mechanical vibration

Solution Approach 2:

The invention replaces the conventional rotary motor-driven fan system with a piezoelectric actuator system. Instead of using mechanical rotation to generate gas flow, the patent uses piezoelectric materials that convert electrical signals directly into mechanical vibrations and acoustic waves. This substitution eliminates the inertia and turbulence associated with rotating fans, enabling immediate response and miniaturization while maintaining accurate sensitivity measurement.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Productivity

If a rotary motor-driven fan is used, then gas flow rate increases, but acceleration and deceleration time is required affecting immediate detection

Engineering Contradiction:
Improvegas detection efficiencyVSAvoidacceleration and deceleration time
Core Design Contradiction:
ProductivityVSLoss of time

Solution Approach 1:

The piezoelectric actuator operates by applying periodic electrical pulses that generate corresponding mechanical vibrations. By controlling the frequency and duration of these pulses, the system can immediately start and stop gas flow without the inertia delays inherent in rotary systems. The periodic electrical excitation of the piezoelectric material allows for precise temporal control of gas transportation, enabling immediate detection when pulses are applied and rapid cessation when pulses stop.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The replacement of the rotary motor system with a piezoelectric actuator eliminates the fundamental limitation of mechanical inertia. Piezoelectric materials respond instantaneously to electrical field changes, converting electrical energy directly to mechanical motion without rotational acceleration phases. This substitution enables the system to achieve immediate gas flow initiation and termination, removing the time loss associated with fan acceleration and deceleration cycles.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Device complexity

If natural convection is used for gas transport, then device structure is simple, but detection response is slow

Engineering Contradiction:
Improvedetection system structureVSAvoidgas transportation time
Core Design Contradiction:
Device complexityVSLoss of time

Solution Approach 1:

The piezoelectric actuator generates ultrasonic vibrations that create acoustic streaming within the detecting chamber. These vibrations induce a unidirectional flow of gas molecules toward the sensor surface, significantly accelerating gas transportation compared to natural convection. The mechanical vibration approach maintains a relatively simple device structure without requiring complex pumping systems, achieving rapid detection response through controlled vibrational energy input.

Inventive Principle:
Principle #18Mechanical vibration

Solution Approach 2:

The invention utilizes acoustic waves generated by the piezoelectric actuator to drive gas flow through the detecting chamber. By converting electrical energy to acoustic energy and then to kinetic energy of gas molecules, the system creates a pneumatic flow field that rapidly transports gas to the sensor. This approach maintains structural simplicity while dramatically reducing transportation time compared to passive natural convection methods.

Inventive Principle:
Principle #29Pneumatics and hydraulics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device achieves immediate and accurate gas monitoring with enhanced sensitivity, preventing interference between the actuator and sensor, and enabling continuous monitoring anywhere and anytime.

Implementation Method 1

The actuator is driven by a pulse to start sampling in the detecting chamber immediately... When an actuating signal is applied to the piezoelectric actuator and the piezoelectric actuator generates a resonance effect, the gas outside the detecting chamber is introduced into the detecting chamber for sampling

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Implementation Method 2

In the stable airflow environment, the gas molecule is dissolved in or bonded to the reaction material on the surface of the gas sensor for reacting

Methodology Applied
Scientific EffectAdsorption: Adsorption

Data Source

PatentUS10775276B2Portable gas detecting device
Publication Date: 2020.09.15 MICROJET TECH
  • US10775276B2 patent drawing
  • US10775276B2 patent drawing
  • US10775276B2 patent drawing

AI summary

A portable gas detecting device includes at least one detecting chamber, at least one gas sensor and at least one actuator. The gas sensor is disposed in the detecting chamber and configured for monitoring gas inside the detecting chamber. The actuator is disposed in the detecting chamber and includes a piezoelectric actuator. When an actuating signal is applied to the piezoelectric actuator and the piezoelectric actuator generates a resonance effect, the gas outside the detecting chamber is introduced into the detecting chamber for sampling. The actuator is driven by an instantaneous sampling pulse to control a trace of gas to flow into the detecting chamber for forming a stable airflow environment. In the stable airflow environment, a gas molecule is dissolved in or bonded to a reaction material on a surface of the gas sensor for reacting.