Piezoelectric Gripping Device Torque Amplification

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Solution Overview

Problem

Existing gripping devices, such as those described in JP-A-2001-341091, often have insufficient gripping force due to unclear ultrasonic motor configurations and may not effectively utilize the rotational torque for stable object handling.

Innovation Solution

A gripping device incorporating a piezoelectric motor with a vibrating portion and a convex portion that transmits vibration to a rotating member, where the contact point is located outside the pinion's outer circumference, allowing for increased rotational torque and enhanced gripping force through the use of racks meshing with the pinion, which are coupled to gripping parts.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Force

If the contact portion is located inside or on the outer circumference of the pinion, then the structure is compact and simple, but the rotational torque is limited and gripping force is insufficient

Engineering Contradiction:
Improvegripping forceVSAvoidstructural complexity
Core Design Contradiction:
ForceVSDevice complexity

Solution Approach 1:

The contact portion is positioned in the radial direction outside the pinion's outer circumference, utilizing the radial dimension to increase the moment arm for torque generation. This dimensional relocation allows the convex portion to apply force at a greater distance from the rotation axis, thereby amplifying rotational torque and gripping force without adding complex mechanical structures.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The convex portion acts as an intermediary element between the vibrating portion and the rotating member. By positioning this contact portion outside the pinion, it serves as a force amplification mediator that converts the vibration force into enhanced rotational torque, resolving the contradiction between structural simplicity and force generation capability.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Force

If a traditional ultrasonic motor configuration is used, then the structure is well-established and easy to manufacture, but the gripping force may be insufficient

Engineering Contradiction:
Improvegripping forceVSAvoidmanufacturing ease
Core Design Contradiction:
ForceVSEase of manufacture

Solution Approach 1:

The invention modifies only the local contact portion configuration of the ultrasonic motor, positioning the convex portion outside the pinion's outer circumference. This localized modification preserves the overall ease of manufacturing traditional ultrasonic motors while significantly improving the gripping force through the enhanced torque generation at the modified contact point.

Inventive Principle:
Principle #3Local quality

3Ease of operation

If additional braking mechanisms are added to control rotation, then the control precision is improved, but the device complexity increases

Engineering Contradiction:
Improverotation controlVSAvoidmechanism complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The vibrating portion inherently provides both driving and braking functions through its oscillatory motion. When the vibration stops or reverses direction, the friction between the convex portion and rotating member naturally provides braking effect, eliminating the need for separate braking mechanisms while maintaining rotation control capability.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a gripping device capable of exerting a larger gripping force, enabling stable object handling and grip adjustment, with the ability to rotate the rotating member with increased torque without additional braking mechanisms, thus improving the reliability of object manipulation.

Implementation Method 1

a piezoelectric drive unit (6) having a vibrating portion (611) in which a piezoelectric material (6113) vibrates

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Implementation Method 2

a convex portion (614) provided in the vibrating portion (611), being in contact with the driven member (55) and transmitting the vibration of the vibrating portion (611) to the driven member (55)

Methodology Applied
Scientific EffectMechanical vibration transmission: Vibration

Implementation Method 3

a rack (31, 32) meshing with the pinion (51) and moving with rotation of the pinion (51)

Methodology Applied
Scientific EffectGear meshing mechanism: Gear

Data Source

PatentUS11014250B2Gripping device and robot
Publication Date: 2021.05.25 SEIKO EPSON CORP
  • US11014250B2 patent drawing
  • US11014250B2 patent drawing
  • US11014250B2 patent drawing

AI summary

A gripping device includes a rotating member having a pinion and rotating about a center axis of the pinion, a drive piezoelectric unit having a vibrating portion that vibrates with expansion and contraction of a piezoelectric material, and a convex portion provided in the vibrating portion, being in contact with the rotating member, and transmitting vibration of the vibrating portion to the rotating member, a rack meshing with the pinion and moving with rotation of the pinion, and a gripping part coupled to the rack, wherein a contact portion in which the convex portion and the rotating member are in contact is located outside of an outer circumference of the pinion in a plan view from a direction of a rotation axis of the rotating member.