Piezoelectric Haptic Vibrator Clip Assembly for Simplified Manufacturing

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Solution Overview

Problem

Existing haptic feedback devices have complex structures and difficult assembly processes, which reduce production efficiency.

Innovation Solution

A simplified apparatus with a base, frame, touch screen module, and a piezoelectric vibrator connected via a fixing portion, where the piezoelectric vibrator is supported by steps and partially suspended in an accommodation space on the base, and fixed to the frame using a protrusion and clip portion with screw threads for secure attachment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If the connecting portion is manufactured according to outlines of the base and the frame respectively, then the haptic feedback device can be assembled, but the connecting portion has a complicate structure and the assembly process is difficult

Engineering Contradiction:
Improveassembly easeVSAvoidconnecting portion structure
Core Design Contradiction:
Ease of manufactureVSDevice complexity

Solution Approach 1:

The patent merges the connecting portion with either the base or the frame to form an integrated structure. This eliminates the need for a separate complex connecting portion and simplifies the overall assembly process, as the vibration unit can be directly installed onto the integrated structure without additional connection components.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The base or frame is designed to serve multiple functions: it provides structural support, houses the vibration unit, and incorporates the connection functionality directly into its structure. This multi-functionality eliminates the need for dedicated connecting portions and reduces assembly complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Productivity

If the connecting portion has a complicate structure, then the haptic feedback device can be assembled, but the production efficiency is reduced

Engineering Contradiction:
Improveproduction efficiencyVSAvoidconnecting portion structure
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

By merging the connecting portion with the base or frame, the patent reduces the number of separate components that need to be manufactured and assembled. This integration streamlines the production process, increases manufacturing efficiency, and reduces the time required for assembly operations.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent extracts the connection functionality from a separate complex connecting portion and integrates it directly into the base or frame structure. This extraction and integration eliminates unnecessary intermediate components and simplifies the overall manufacturing and assembly processes.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The simplified structure facilitates easier assembly and increased production efficiency while providing effective haptic feedback, such as tactile vibrations during user interactions with a touch screen.

Implementation Method 1

a piezoelectric vibrator 40 positioned on the base 10 and connected to the frame 20

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Data Source

PatentUS8830041B2Apparatus for providing haptic feedback
Publication Date: 2014.09.09 AAC TECH HLDG
  • US8830041B2 patent drawing
  • US8830041B2 patent drawing
  • US8830041B2 patent drawing

AI summary

Disclosed is an apparatus for providing haptic feedback. The apparatus includes a frame having a protrusion extending from the side wall of the frame, a piezoelectricity vibrator including a substrate having a main body, at least one piezoelectric layer attached to the main body of the substrate, the main body defining two contact portions extending out of the side facing to the frame, and the two contact portions clip the protrusion for fixing together. The apparatus includes a first through hole arranged on the protrusion and two second through holes respectively arranged on the two contact portions and corresponding to the first through hole, and a screw passing through the second through holes and the first through hole for engaging the contact portions with protrusion together.