Piezoelectric Actuator Resonance Control via Dynamic Inductance

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Solution Overview

Problem

Acoustic telemetry systems in the oil and gas industry face inefficiencies due to changes in temperature and pressure affecting the resonance of piezoelectric actuators in drillstrings, leading to excessive current consumption or reduced wave energy output, exacerbated by dynamic mechanical loading and noise from drilling operations.

Innovation Solution

A closed-loop control system dynamically adjusts the inductance of the transformer by switching taps to maintain resonance, compensating for capacitance changes caused by temperature and pressure variations, ensuring efficient operation of the piezoelectric actuator by maintaining a resonant circuit state.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If the piezoelectric actuator operates in a resonant circuit, then the efficiency of acoustic telemetry is improved, but the resonance condition is disrupted by temperature and pressure changes causing capacitance variations

Engineering Contradiction:
Improveefficiency of acoustic telemetryVSAvoidresonance condition stability
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

A feedback control system is implemented that continuously monitors the operating conditions (temperature and pressure) and dynamically adjusts the inductance value to maintain resonance. The controller receives signals from sensors detecting capacitance changes and modifies the inductance accordingly, ensuring the circuit remains at optimal resonance despite environmental variations.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The inductance value is made variable rather than fixed, allowing it to be adjusted in response to changing conditions. By changing the inductance parameter dynamically, the system compensates for capacitance variations caused by temperature and pressure changes, maintaining the resonant frequency and optimal efficiency.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If the capacitance of the piezoelectric actuator changes due to temperature and pressure, then the resonance frequency shifts, but increasing inductance adjustment complexity

Engineering Contradiction:
Improveresonance maintenanceVSAvoidinductance adjustment mechanism
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The feedback control system automatically monitors resonance conditions and adjusts inductance without requiring complex manual intervention. Sensors detect changes in capacitance or resonance frequency, and the controller automatically modifies the inductance value, simplifying the overall system architecture despite the dynamic adjustment capability.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system is designed to self-regulate by automatically detecting resonance deviations and correcting them through inductance adjustment. The control mechanism monitors its own performance and makes necessary adjustments without external intervention, reducing the need for complex external control systems.

Inventive Principle:
Principle #25Self-service

3Power

If the piezoelectric actuator is subjected to dynamic mechanical loading, then the wave energy output varies, but maintaining constant resonance becomes difficult

Engineering Contradiction:
Improvewave energy outputVSAvoidresonance stability
Core Design Contradiction:
PowerVSStability of the object's composition

Solution Approach 1:

The inductance value is made dynamically adjustable to match the changing mechanical loading conditions. As the mechanical load varies, the system continuously adapts the inductance to maintain resonance, allowing the wave energy output to remain optimized despite varying operating conditions such as depth and drilling dynamics.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The electrical parameters (inductance) are changed in response to mechanical parameter changes (loading). This coordination between mechanical and electrical parameter adjustments ensures that the piezoelectric actuator maintains optimal resonance and wave energy output throughout varying drilling operations.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enhances the efficiency of acoustic telemetry by maintaining optimal resonance, reducing power consumption and signal distortion, and improving the reliability of data transmission through drillstrings despite varying drilling conditions.

Implementation Method 1

a transducer comprising a stack of piezoelectric discs (the 'stack'), arranged physically in series, that are constrained between two metal shoulders disposed on a mandrel... the stack being energised by the application of a high voltage. As this high voltage is applied it causes the stack to either increase or decrease its axial length, and this is transferred to the mandrel and cover. Elastic deformation of the mandrel and cover due to periodic changes in the applied voltage causes extensional waves to propagate away from the two faces of the stack.

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Implementation Method 2

A simple way to apply a periodic high voltage to a stack is to utilize a transformer whose secondary winding is connected to the stack, and whose primary winding is attached to a switching unit and a power source... In order that the transmitter system is run efficiently it is helpful to make the practical transformer/stack combination (i.e. tank circuit) resonant with a resonance quality factor (Q) of the order 4 to 10.

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 3

In order that the transmitter system is run efficiently it is helpful to make the practical transformer/stack combination (i.e. tank circuit) resonant with a resonance quality factor (Q) of the order 4 to 10. It will be evident that the most efficient utilization of such a resonant circuit is to operate in the centre of its resonance band, implying that the stack's capacitance and the transformer's inductance is matched at the resonant frequency.

Methodology Applied
Scientific EffectResonance: Resonance

Data Source

PatentUS7872945B2Dynamic efficiency optimization of piezoelectric actuator
Publication Date: 2011.01.18 BAKER HUGHES OILFIELD OPERATIONS LLC
  • US7872945B2 patent drawing
  • US7872945B2 patent drawing
  • US7872945B2 patent drawing

AI summary

This invention applies to the means whereby capacitance changes due to varying temperature and/or pressure in a piezoelectric transducer used for acoustic telemetry in a drilling environment is dynamically offset by modifying one or more parameters associated with the drive or control circuitry of said transducer. The object of the invention is to closely maintain the transducer in a resonant mode, thereby ensuring optimum energy consumption.