Piezoelectric Layer Composition for High Displacement

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Solution Overview

Problem

Current piezoelectric elements in liquid ejecting heads and actuator devices do not achieve sufficient displacement, limiting their performance in applications such as ink jet recording heads and other apparatuses.

Innovation Solution

A piezoelectric element with a perovskite structure piezoelectric layer containing lead, zirconium, and titanium at both A and B sites, allowing for high displacement characteristics at low driving voltage, achieved by optimizing the composition and crystal structure of the piezoelectric layer.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If conventional piezoelectric layers are used, then the device structure is simple and manufacturing is easier, but the displacement characteristic is insufficient

Engineering Contradiction:
Improvedisplacement characteristicVSAvoidpiezoelectric layer composition
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The invention changes the compositional parameters of the piezoelectric layer by incorporating lead, zirconium, and titanium at specific ratios (0.1≤x≤0.5, 0.4≤y≤0.7) to optimize the perovskite structure. This parameter optimization enables large displacement at low driving voltage while maintaining manufacturing feasibility through established thin-film deposition techniques

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention uses a composite piezoelectric layer containing multiple elements (lead, zirconium, titanium) in a perovskite structure. This composite material approach combines the advantages of different elements: lead provides high piezoelectric coefficient, zirconium enhances stability, and titanium improves mechanical properties, achieving superior displacement characteristics

Inventive Principle:
Principle #40Composite materials

2Length of moving object

If higher driving voltage is applied to conventional piezoelectric elements, then displacement can be increased, but power consumption increases

Engineering Contradiction:
ImprovedisplacementVSAvoidpower consumption
Core Design Contradiction:
Length of moving objectVSUse of energy by moving object

Solution Approach 1:

By optimizing the compositional parameters (x and y ratios of zirconium and titanium) and crystal structure of the piezoelectric layer, the invention achieves high piezoelectric coefficients that produce large displacement at low driving voltage, directly reducing power consumption while maintaining or improving displacement performance

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables high displacement characteristics at low power consumption, enhancing the performance of liquid ejecting heads and actuator devices by increasing the in-plane lattice constants and allowing for larger displacement at lower voltages.

Implementation Method 1

a piezoelectric element which includes a first electrode, a piezoelectric layer, and a second electrode and which produces a pressure change in a pressure generating chamber communicating with a nozzle opening

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Data Source

PatentUS8080924B2Liquid ejecting head, liquid ejecting apparatus, and actuator device
Publication Date: 2011.12.20 SEIKO EPSON CORP
  • US8080924B2 patent drawing
  • US8080924B2 patent drawing
  • US8080924B2 patent drawing

AI summary

A liquid ejecting head including a pressure-generating chamber which communicates with a nozzle opening, and a piezoelectric element including a first electrode, a piezoelectric layer formed above the first electrode and having a perovskite structure represented by the general formula ABO3, and a second electrode formed above the piezoelectric layer, wherein the piezoelectric layer, lead, zirconium, and titanium are present at A sites of the perovskite structure, and lead, zirconium, and titanium are present at B sites of the perovskite structure.