Microfluidic Particle Sorting with Piezoelectric Actuation

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Solution Overview

Problem

Conventional techniques for single cell analysis in microfluidic devices are limited by external flow systems that lack precise control, can harm cells, and only provide binary sorting without categorization of different cell types.

Innovation Solution

A microfluidic device with a substrate and microfluidic channel coupled to output channels, equipped with sensors for particle sensing and a piezoelectric actuator for deflecting particles based on sensed signals, allowing for precise sorting and categorization of cells.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If external flow systems are used for cell control, then cell sorting can be achieved, but flow control precision is poor and activation is slow

Engineering Contradiction:
Improveflow control precisionVSAvoidexternal flow system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent integrates the flow control system directly into the microfluidic device structure, merging the actuator, sensors, and fluidic channels into a single integrated unit. This eliminates the need for external flow control systems while achieving precise flow dynamics control through the piezoelectric actuator that directly couples with the microfluidic channel.

Inventive Principle:
Principle #5Merging (Combining)

2Measurement precision

If fluorescent tagging is used for optical sensing, then cell detection is possible, but pre-treatment steps are required and cells are harmed

Engineering Contradiction:
Improvecell detection capabilityVSAvoidpre-treatment complexity
Core Design Contradiction:
Measurement precisionVSEase of manufacture

Solution Approach 1:

The patent replaces the optical/chemical sensing method (fluorescent tagging) with an electrical sensing method using sensors that detect cells based on their electrical properties. This substitution eliminates the need for fluorescent tagging pre-treatment steps and reduces cell harm while maintaining detection capability.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Adaptability or versatility

If binary sorting is used, then simple classification is achieved, but multi-type cell categorization is not possible

Engineering Contradiction:
Improvesorting capabilityVSAvoidsorting system complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent designs the microfluidic device with multiple output channels and integrated sensors that can identify different cell types based on their electrical properties. The system is configured to sort cells into multiple categories simultaneously by directing different cell types to different output channels, providing multi-functional sorting capability within a single integrated device.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device enables precise control of flow dynamics and sorting of cells based on phenotype analysis, overcoming limitations of conventional methods by providing multi-channel sorting and reducing cell harm.

Implementation Method 1

a first piezoelectric actuator located adjacent to a second region of the microfluidic channel downstream from the first region for deflecting the respective particles flowing through the microfluidic channel to respective output channels of the two or more output channels based on signals from the one or more sensors

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Data Source

PatentUS20250177983A1Devices and Methods for Sensing and Sorting Particles
Publication Date: 2025.06.05 TDK CORP
  • US20250177983A1 patent drawing
  • US20250177983A1 patent drawing
  • US20250177983A1 patent drawing

AI summary

Example microfluidic devices and methods for sensing and sorting of particles in a microfluidic channel are disclosed. An example microfluidic device includes a substrate with a microfluidic channel having an inlet, a first region, and a second region, the microfluidic channel being coupled with output channels. The example microfluidic device also includes one or more sensors located adjacent to the first region for sensing respective particles, and an inlet piezoelectric actuator located adjacent to the inlet and configured to facilitate input mixing of samples. The example microfluidic device further includes a first piezoelectric actuator located adjacent to the second region and configured to deflect the respective particles to respective output channels based on signals from the one or more sensors, and a set of one or more outlet piezoelectric actuators located adjacent to at least one of the output channels and configured to facilitate ejection of the respective particles.