Piezoelectric Actuator Mirror Shape Correction

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Solution Overview

Problem

Existing devices for correcting astigmatism and radius of curvature in telescope mirrors are heavy, unreliable, and not suitable for space applications due to limited mean time between failures and high costs, while maintaining image quality is crucial for advanced optical functions.

Innovation Solution

A device with a mechanical structure comprising controllable length elements and a parallelogram configuration, using piezoelectric devices or thermal actuators, to independently control astigmatism and radius of curvature, with flexible fixings to apply radial forces and modify the mirror's shape without altering its curvature.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional active control devices are used to correct astigmatism and radius of curvature, then optical correction capability is achieved, but weight increases and reliability decreases

Engineering Contradiction:
ImprovereliabilityVSAvoidweight
Core Design Contradiction:
ReliabilityVSWeight of moving object

Solution Approach 1:

The mirror is divided into multiple segments that can be independently adjusted. Each segment has its own actuators positioned at specific locations (center, intermediate, and periphery) to apply localized forces. This segmentation allows the heavy traditional control device to be replaced with lighter, distributed actuators that achieve the same correction function through coordinated movement of mirror segments.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent replaces traditional mechanical control systems with piezoelectric actuators. These piezoelectric devices convert electrical signals directly into mechanical displacement, eliminating the need for heavy mechanical linkages, motors, and gear systems. The piezoelectric effect provides precise control with minimal weight, directly resolving the contradiction between reliability and weight.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Reliability

If traditional active control devices are used to correct astigmatism and radius of curvature, then optical correction capability is achieved, but mean time between failures decreases

Engineering Contradiction:
Improvemean time between failuresVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

By segmenting the control system into independent actuators positioned at strategic locations, the patent reduces the complexity of any single control unit. Each piezoelectric actuator is a simple, solid-state device with no moving parts, eliminating mechanical failure points. The segmented approach distributes the control function across multiple simple units rather than requiring one complex control mechanism.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The substitution of piezoelectric actuators for traditional mechanical control systems eliminates gears, motors, and linkages that are prone to wear and failure. Piezoelectric devices are solid-state with no moving parts, dramatically increasing mean time between failures while reducing the overall mechanical complexity of the system.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Weight of moving object

If device weight is reduced for space applications, then space compatibility improves, but correction precision may deteriorate

Engineering Contradiction:
ImproveweightVSAvoidcorrection precision
Core Design Contradiction:
Weight of moving objectVSManufacturing precision

Solution Approach 1:

The patent applies local quality by positioning actuators at specific locations (center, intermediate, and periphery zones) rather than distributing them uniformly. Each actuator applies force to a specific region of the mirror, allowing localized correction of optical aberrations. This targeted approach maintains high correction precision while using fewer, lighter actuators compared to a uniform distribution scheme.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

Piezoelectric actuators provide sub-micrometer precision in displacement control, enabling highly accurate mirror shape correction despite their lightweight construction. The direct conversion of electrical to mechanical displacement with no mechanical play or backlash ensures that weight reduction does not compromise correction precision.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a lightweight, reliable, and cost-effective method for correcting optical defects in telescope mirrors, ensuring precise image quality and compatibility with extreme space environments.

Implementation Method 1

said control means being piezoelectric devices

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Implementation Method 2

based on thermal actuators

Methodology Applied
Scientific EffectThermal expansion: Thermal Expansion

Data Source

PatentEP2144105B1Device for correcting optical faults in a telescope mirror
Publication Date: 2016.04.20 THALES SA
  • EP2144105B1 patent drawingFigure 1~2
  • EP2144105B1 patent drawingFigure 3~4
  • EP2144105B1 patent drawingFigure 5~6

AI summary

The device has a control unit (4) controlling a length of a controllable length element e.g. beam (2), where the element is connected to an optical surface (1) e.g. telescope mirror, by ends in diametrically and diagonally zones opposite and near a periphery of the optical surface. A connection between the element and the optical surface has rigid fixations joining two flexible and fixation zones along degrees of freedom. The element is made of material e.g. cesic(RTM: ceramic matrix composite material), glass, ceramic material, metallic material or composite material. The controlling unit has a cell including seven branches alternatively made of aluminum and fiber glass.