Piezoelectric Pickup with Metal Capped Rods for Stringed Instruments

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Solution Overview

Problem

Existing sound pickup technologies for stringed instruments suffer from poor coupling, feedback, and limited sensitivity due to lightweight piezoelectric elements and soft adhesive materials, which restrict the installation on existing instruments and compromise sound transmission efficiency.

Innovation Solution

A rigid electronic sensor device with metal capped rods and a pickup base that securely mounts piezoelectric elements on the inside of the soundboard, providing enhanced mass and coupling to the instrument's structure, allowing for larger piezoelectric components and improved sound wave transmission.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If soft piezoelectric strips are used, then electrical output and sensitivity are improved, but sound transmission efficiency deteriorates due to soft material properties

Engineering Contradiction:
ImprovesensitivityVSAvoidsound transmission efficiency
Core Design Contradiction:
Measurement precisionVSLoss of energy

Solution Approach 1:

The patent uses composite material structure combining soft piezoelectric strips with a rigid U-shaped channel and adhesive layers. The piezoelectric strips provide sensitivity while the rigid channel structure restores sound transmission efficiency by providing a hard path for sound wave propagation.

Inventive Principle:
Principle #40Composite materials

2Loss of energy

If hard piezoelectric strips are used, then sound transmission efficiency is improved, but coupling efficiency deteriorates due to rigid material properties

Engineering Contradiction:
Improvesound transmission efficiencyVSAvoidcoupling efficiency
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

The patent combines hard rigid materials (U-shaped channel, adhesive layers) with soft piezoelectric strips. The rigid structure ensures sound transmission efficiency while the soft piezoelectric material maintains coupling efficiency with the string vibrations.

Inventive Principle:
Principle #40Composite materials

3Ease of manufacture

If piezoelectric elements are mounted in saddle slot, then installation is simplified, but the volume of piezoelectric material is limited

Engineering Contradiction:
Improveinstallation easeVSAvoidvolume of piezoelectric material
Core Design Contradiction:
Ease of manufactureVSQuantity of substance

Solution Approach 1:

The patent transitions from mounting piezoelectric elements only in the limited saddle slot space to a U-shaped channel structure that extends into the instrument body, utilizing three-dimensional space in multiple directions to accommodate larger volumes of piezoelectric material.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

4Ease of manufacture

If adhesive layers are used to assemble piezoelectric elements, then manufacturing is simplified, but sound wave transmission efficiency deteriorates

Engineering Contradiction:
Improveassembly easeVSAvoidsound wave transmission efficiency
Core Design Contradiction:
Ease of manufactureVSLoss of energy

Solution Approach 1:

The patent uses a composite assembly structure where adhesive layers join piezoelectric elements to the U-shaped channel. The rigid channel material compensates for the soft adhesive layers, maintaining overall sound transmission efficiency while enabling easy assembly.

Inventive Principle:
Principle #40Composite materials

5Weight of moving object

If the non-sensing side of piezoelectric elements has little mass, then device weight is reduced, but sensing efficiency deteriorates

Engineering Contradiction:
Improvedevice weightVSAvoidsensing efficiency
Core Design Contradiction:
Weight of moving objectVSMeasurement precision

Solution Approach 1:

The patent adds mass to the non-sensing side of the piezoelectric elements through the rigid U-shaped channel structure and adhesive layers. This counterbalances the light weight of the piezoelectric elements themselves, improving sensing efficiency by creating sufficient inertial difference between sensing and non-sensing sides.

Inventive Principle:
Principle #8Anti-weight (Counterweight)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enhances the pickup's efficiency and sound quality by firmly coupling the device to the instrument, reducing feedback and improving the representation of the instrument's acoustic performance, enabling easy installation on existing instruments without compromising their structure or appearance.

Implementation Method 1

one end of the strings of the musical instrument are stretched over the saddle and connected to string pins located in string positioning holes; a piezoelectric element is mounted on the inside of the soundboard... configured to convert string vibrations into electrical signals

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Data Source

PatentEP3567580B1An electronic sensor device for detecting the vibration related to an amplification system within stringed musical instruments
Publication Date: 2021.06.30 CLARK BRADLEY ROY
  • EP3567580B1 patent drawingFigure 1~2
  • EP3567580B1 patent drawingFigure 3~4
  • EP3567580B1 patent drawingFigure 5~6

AI summary

An electronic sensor device for detecting the vibration related to an amplification system within stringed musical instruments. The described structure is detachably mounted below the saddle. It comprises several central piezoelectric elements, several metal capped poles, and each metal capped pole consists of an integrally formed pole and cap, from top to bottom. The top end of the pole extends through a matching positioning hole into the saddle slot and touches the bottom of the saddle. The bottom end of the cap accurately captures the top of the central piezoelectric element, and the top ring of the cap is closely pressed up to the bridge plate. The invention provides an electronic sensor device for detecting the vibration related to an amplification system within stringed musical instruments, which is easy to install and is easily uninstalled. By applying mass on the non-sensing side of piezoelectric element assembly, the electro-acoustic amplification performance of the instruments is greatly enhanced, as it is firmly coupled to the stringed instruments, therefore improving the sensing efficiency, in providing better output and tone that is closer to the original acoustic.