Piezoelectric Pressure Control With Flow Restriction and On-Off Valve
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Solution Overview
Problem
Existing pressure sources for fluidic systems are bulky, consume high power, generate noise and vibrations, and have difficulty in accurately controlling pressure near full closure, leading to inefficiencies and high gas consumption.
Innovation Solution
A compact apparatus with a piezoelectric pump, passive flow restriction, and an on/off valve, controlled by an electronic driver system, allows precise pressure and flow control with minimal gas consumption.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If standard regulated pressure sources with external pressure sources are used, then pressure control capability is provided, but device size becomes bulky and portability is reduced
Solution Approach 1:
The patent integrates the pump, flow restriction, and valve components into a single compact apparatus that can be directly connected to the fluidic system, eliminating the need for separate external pressure sources and reducing overall device size while maintaining pressure control capability
Solution Approach 2:
The apparatus is designed to provide multiple functions including pressure control, flow control, and portability in a single integrated unit, replacing multiple separate components (external pressure source, pump, control valves) with one multi-functional device
2Power
If high power pumps are used to drive standard pressure sources, then sufficient pumping power is provided, but power consumption increases above 10 W
Solution Approach 1:
The patent employs dynamic control of the valve aperture that can be adjusted based on system requirements, allowing the pump to operate at optimal power levels rather than continuously at high power, thereby reducing overall power consumption while maintaining sufficient pumping capability when needed
Solution Approach 2:
The flow restriction parameter is optimized to work efficiently with the pump, allowing the system to achieve required pressure and flow rates with lower pump power consumption compared to standard systems that lack such optimization
3Measurement precision
If proportional valves are operated near full closure for accurate control, then pressure control precision improves, but response time decreases and stability is compromised
Solution Approach 1:
The patent segments the control function into two parts: a flow restriction that provides stable baseline flow limitation and a valve that provides dynamic control capability. This segmentation allows the valve to operate in its optimal range while the flow restriction ensures stability, resolving the trade-off between precision and response time
Solution Approach 2:
The flow restriction acts as an intermediary element between the pump and the valve, pre-conditioning the flow to allow the valve to operate more effectively. This intermediary component enables the valve to achieve accurate control without sacrificing response time or stability
4Reliability
If continuous operation of pressure sources is maintained, then stable pressure delivery is ensured, but gas consumption increases
Solution Approach 1:
The patent enables periodic or on-demand operation of the pump rather than continuous operation. The valve control system can maintain stable pressure delivery during active periods while allowing the pump to remain inactive during idle periods, significantly reducing gas consumption while ensuring stable pressure when needed
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The apparatus provides fast response times, stable pressure control, and reduced gas consumption, suitable for portable applications.
Implementation Method 1
a piezoelectric pump, controlled by an electronic driver system
Data Source
Figure 1~3A
Figure 3B~4A
Figure 4B~5
AI summary
The present invention relates to an apparatus (2) for controlling pressure or flow in a fluidic system (3), the apparatus (2) comprising: - a first connection device (301) comprising a pumping device (304) and a main outlet (310); - a second connection device (302) comprising a flow restriction (305); - a third connection device (303) comprising a valve with a modifiable aperture (306); wherein the second connection device (302) and the third connection device (303) are connected to the first connection device (301) at a position between the pumping device (304) and the main outlet (310).