Piezoelectric Pump Valve Guide Wall Collision Prevention

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Solution Overview

Problem

Piezoelectric pumps face reliability issues due to valve damage caused by repeated collisions with outlet edges, leading to decreased functionality.

Innovation Solution

A piezoelectric pump design featuring a diaphragm with a vibrating portion, frame portion, and connecting portion, where the first and second pump chambers communicate through a third opening, and annular valves are positioned apart from their respective openings to prevent collisions and enhance reliability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the valve is positioned close to the outlet opening to improve sealing performance, then the sealing function is enhanced, but the valve repeatedly collides with the outlet edge causing damage and reduced reliability

Engineering Contradiction:
Improvevalve reliabilityVSAvoidvalve collision damage
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

A guide wall structure is introduced as an intermediary element between the valve and the outlet opening. The guide wall provides a dedicated sliding surface that guides the valve's movement, preventing direct collision with the outlet edge while maintaining effective sealing. The valve slides along the guide wall's inner surface rather than directly contacting the outlet opening edge.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The valve movement path is modified by adding a vertical dimension through the guide wall structure. Instead of the valve moving in a straight line toward the outlet opening, it now follows a path that includes sliding along the guide wall's inner surface, which is positioned at a distance from the outlet opening. This dimensional change separates the valve's sealing function from its movement path.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If the valve is positioned away from the outlet opening to prevent collision damage, then valve reliability is improved, but sealing performance may deteriorate

Engineering Contradiction:
Improvevalve reliabilityVSAvoidsealing function
Core Design Contradiction:
ReliabilityVSStrength

Solution Approach 1:

The guide wall acts as an intermediary structure that enables the valve to maintain an offset position from the outlet opening while still achieving effective sealing. The guide wall's inner surface provides a controlled interface for the valve to seal against, ensuring proper sealing function even though the valve is positioned away from the direct outlet opening edge.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Device complexity

If a film-type valve is used to simplify the structure, then device complexity is reduced, but the valve repeatedly collides with the outlet edge causing damage

Engineering Contradiction:
Improvevalve structure complexityVSAvoidvalve durability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The guide wall structure is added as a simple intermediary element that significantly improves valve durability without adding complex mechanisms. The guide wall provides a protective sliding surface that prevents direct collision damage, extending valve life while maintaining the simplicity of the overall valve structure.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design extends the life of the valves, reduces vibration leakage, and improves flow rate and pressure characteristics by preventing valve damage and optimizing valve positioning.

Implementation Method 1

when alternating electric power is supplied to the piezoelectric device, the piezoelectric device undergoes bending deformation

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Data Source

PatentUS11802555B2Piezoelectric pump
Publication Date: 2023.10.31 MURATA MFG CO LTD
  • US11802555B2 patent drawing
  • US11802555B2 patent drawing
  • US11802555B2 patent drawing

AI summary

A piezoelectric pump includes a first faceplate, a second faceplate, a diaphragm, a first peripheral wall, and a second peripheral wall. The diaphragm includes a vibrating portion to which a piezoelectric device is attached, a frame portion, and a connecting portion. The connecting portion defines a third opening that allows a first pump chamber and a second pump chamber to communicate with each other. The first pump chamber is provided with an annular first valve surrounding a first opening at a distance from the first opening in plan view from a major surface of the first faceplate toward a major surface of the diaphragm.