Piezoelectric Acceleration Sensor Shielding Design

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Piezoelectric acceleration sensors face significant interference from external signals, which compromises their measurement accuracy.

Innovation Solution

The design incorporates a shielding cover and housing that encloses the piezoelectric element and mass, along with an insulating layer and a noise-reducing cable assembly, to create a shielding space that minimizes external signal interference, enhancing measurement accuracy.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If the piezoelectric acceleration sensor is exposed to external signals, then the sensor can detect acceleration signals, but the measurement accuracy is compromised due to external signal interference

Engineering Contradiction:
Improvemeasurement accuracyVSAvoidexternal signal interference
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

A shielding cover is introduced as an intermediary component between the external environment and the piezoelectric element. The shielding cover includes a shielding layer that blocks external electromagnetic signals from reaching the piezoelectric element, while allowing the sensor to still detect acceleration signals through the base structure. This mediator resolves the contradiction by filtering harmful external signals while preserving the desired measurement function.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The sensor structure is segmented into distinct functional zones: a base portion that transmits acceleration signals, a shielding cover that blocks external electromagnetic interference, and an insulating layer that electrically isolates components. This segmentation allows different parts of the system to perform specialized functions - the base handles mechanical signal transmission while the shielding cover handles electromagnetic interference blocking, thereby improving measurement accuracy without compromising signal detection.

Inventive Principle:
Principle #1Segmentation

2Measurement precision

If a shielding cover is added to reduce external signal interference, then measurement accuracy improves, but device complexity increases

Engineering Contradiction:
Improvemeasurement accuracyVSAvoidstructure complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The shielding cover is merged with the base structure through integral formation or close coupling, creating a unified component that performs both structural support and electromagnetic shielding functions. The insulating layer is integrated between the base and shielding cover, combining electrical isolation with structural assembly. This merging approach reduces the number of separate components and simplifies manufacturing while maintaining the shielding effectiveness needed for improved measurement accuracy.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively reduces external signal interference, thereby improving the measurement accuracy of the piezoelectric acceleration sensor by creating a double shielding effect around the piezoelectric element and mass.

Implementation Method 1

The principle of the piezoelectric acceleration sensor is to employ the piezoelectric effect of the piezoelectric element. When the accelerometer vibrates, a force exerted on the piezoelectric element by the mass changes accordingly.

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Implementation Method 2

a shielding cover sleeved on the connecting portion, wherein the shielding cover is connected to the connecting portion and the supporting portion, the shielding cover forms a shielding space outside a periphery of the connecting portion and above the supporting portion

Methodology Applied
Scientific EffectElectromagnetic shielding: Faraday Cage

Data Source

PatentUS11255872B2Piezoelectric acceleration sensor
Publication Date: 2022.02.22 FATRI UNITED TESTING & CONTROL QUANZHOU TECH CO LTD
  • US11255872B2 patent drawing

AI summary

The disclosure relates to a piezoelectric acceleration sensor. The piezoelectric acceleration sensor includes: a charge output member comprising a base, a piezoelectric element disposed on the base and a mass, wherein the base includes a supporting portion and a connecting portion disposed on the supporting portion and extending in a first direction, and the piezoelectric element and the mass are sleeved on the connecting portion; a shielding cover sleeved on the connecting portion, wherein the shielding cover is connected to the connecting portion and the supporting portion, the shielding cover forms a shielding space outside a periphery of the connecting portion and above the supporting portion, and the piezoelectric element and the mass are arranged in the shielding space; and a housing coupled with the supporting portion, wherein the housing and the supporting portion form an accommodating space for accommodating the charge output member and the shielding cover.