Piezoelectric Transducer with Foam Intermediate Layer for Guitar Vibration Control

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Solution Overview

Problem

Conventional transducers for stringed musical instruments, such as acoustic guitars, face issues with sound quality and tone reproduction due to restricted vibration movement, inadequate vibration sensing, and insufficient attenuation of string vibrations, leading to impaired reproducibility and uneven frequency response.

Innovation Solution

A transducer system featuring a piezoelectric device with an adhesive layer and an intermediate layer made of a different material, such as wood, positioned on a reinforcing member under the bridge, allowing for improved vibration attenuation and reduced preload, enabling closer sound reproduction to the actual performance sound with adjustable tone settings.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If a piezoelectric device is mounted under the saddle with strong compressive force from string tension, then the transducer is firmly fixed, but the transducer's free movement is obstructed and vibration transduction is impaired

Engineering Contradiction:
Improvefixing strengthVSAvoidvibration transduction accuracy
Core Design Contradiction:
StrengthVSReliability

Solution Approach 1:

A foam layer is introduced as an intermediary between the piezoelectric device and the bridge. This foam layer acts as a compliant mounting medium that transmits vibration effectively while allowing the piezoelectric device to maintain its piezoelectric characteristics, resolving the conflict between firm fixation and vibration transduction accuracy

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The mounting structure uses a composite approach combining the rigid bridge, compliant foam material, and piezoelectric device. This composite mounting system allows each material to perform its optimal function: the bridge provides structural support, the foam provides compliant vibration transmission, and the piezoelectric device converts vibration to electrical signals

Inventive Principle:
Principle #40Composite materials

2Reliability

If the transducer is mounted on the body outer surface, then the vibration of the body can be sensed, but the sensed vibration greatly varies depending on mounting position requiring complex adjustment

Engineering Contradiction:
Improvevibration sensing capabilityVSAvoidadjustment complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The transducer system is segmented into multiple piezoelectric devices arranged in a specific pattern on the bridge. This segmentation allows each device to sense vibrations from different string groups, and through weighted summation, achieves position-independent vibration sensing without requiring complex mounting position adjustments

Inventive Principle:
Principle #1Segmentation

3Device complexity

If only an adhesive layer is used to mount the piezoelectric device, then the structure is simple, but the vibration attenuation is insufficient causing output level saturation

Engineering Contradiction:
Improvemounting structure simplicityVSAvoidvibration attenuation performance
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The mounting structure uses a composite of adhesive layer and foam layer. The adhesive provides simple bonding while the foam provides superior vibration attenuation through its cellular structure. This composite approach maintains structural simplicity while achieving the required vibration attenuation performance

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The transducer system enhances sound quality and reproducibility by effectively attenuating vibrations, stabilizing frequency response, and simplifying the adjustment process, while preventing acoustic feedback and maintaining consistent output levels across different plucking forces and frequency bands.

Implementation Method 1

a transducer 51 made of a piezoelectric device which is a long, narrow piece is disposed under a saddle 52

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Implementation Method 2

a transducer includes a coil positioned inside a sound hole and is capable of transducing the vibration of strings into an electric signal by electromagnetic induction of the coil

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS7982125B2Transducer and stringed musical instrument including the same
Publication Date: 2011.07.19 YAMAHA CORP
  • US7982125B2 patent drawing
  • US7982125B2 patent drawing
  • US7982125B2 patent drawing

AI summary

A transducer includes a piezoelectric element attached to a stringed musical instrument with an adhesive layer, and at least one intermediate layer provided in a thickness-wise middle portion of the adhesive layer and made of a material different from a material of the adhesive layer. The transducer has a mounting surface attached to face a back surface of a top of a body of the stringed musical instrument, and the mounting surface is disposed in an area, in the top, including an area right under an installation area of a bridge which is provided on a front surface of the top and supports a saddle supporting one-end sides of strings.