Piezoelectric Accelerometer Tapered Beam Stress Distribution
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Solution Overview
Problem
Piezoelectric accelerometers face a trade-off between output signal and mechanical shock survivability due to high stress levels from mechanical shocks, which can cause material fracture.
Innovation Solution
The design incorporates tapered cantilever beam elements with piezoelectric and conductive layers, featuring active and inactive portions to distribute stress uniformly and increase mass, allowing for optimized output signal and mechanical shock resistance.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Measurement precision
If piezoelectric material is used to produce output signal, then measurement precision is improved, but mechanical shock survivability deteriorates due to high stress levels
Solution Approach 1:
The piezoelectric element is divided into multiple discrete piezoelectric members arranged in an array, with each member contributing to the overall output signal. This segmentation allows the stress to be distributed across multiple individual elements rather than concentrating it in a single large element, improving mechanical shock survivability while maintaining measurement precision through the combined output of all members.
Solution Approach 2:
The piezoelectric members are positioned at specific locations where stress concentration is minimized, and the array configuration allows different regions of the element to have different functional characteristics. This local optimization ensures that each piezoelectric member operates in a favorable stress environment while collectively providing the required output signal.
2Reliability
If piezoelectric element size is increased to withstand mechanical shock, then mechanical shock survivability is improved, but output signal quality deteriorates
Solution Approach 1:
Instead of using a single large piezoelectric element, the invention employs multiple smaller piezoelectric members arranged in an array. This segmentation achieves the required mechanical shock survivability through distributed stress handling while maintaining output signal quality through the cumulative effect of all members in the array.
Solution Approach 2:
Multiple piezoelectric members are combined in an array configuration where their individual outputs are summed to produce the total output signal. This merging approach allows each member to be sized for mechanical robustness while the collective array provides the required signal quality, effectively combining the strengths of multiple small elements to match a large element's performance.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This configuration enhances the piezoelectric accelerometer's ability to withstand high mechanical shocks by distributing stress uniformly, maintaining output signal quality and increasing mechanical shock survivability.
Implementation Method 1
Piezoelectric accelerometers use the 'piezoelectric effect' of a piezoelectric material to measure dynamic changes in proper acceleration
Data Source
AI summary
A sensor device that senses proper acceleration. The sensor device includes a substrate, a spacer layer supported over a first surface of the substrate, at least a first tapered cantilever beam element having a base and a tip, the base attached to the spacer layer, and which is supported over and spaced from the substrate by the spacer layer. The at least first tapered cantilever beam element tapers in width from the base portion to the tip portion. The at least first cantilever beam element further including at least a first layer comprised of a piezoelectric material, a pair of electrically conductive layers disposed on opposing surfaces of the first layer, and a mass supported at the tip portion of the at least first tapered cantilever beam element.


