Piezoelectric Atomizer Frequency Tracking for Viscous Fluids

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Solution Overview

Problem

Conventional piezoelectric transducers struggle with effectively atomizing viscous liquids without heating, leading to reduced efficacy and quality of liquid or medication delivery.

Innovation Solution

A method and device that dynamically adjust the operating frequency of a piezoelectric device based on the phase relationship between the switching voltage and sensed voltage, using a controller to increase or decrease frequency as needed to maintain resonance, thereby optimizing atomization of viscous fluids.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If conventional piezoelectric transducer is used to atomize oil-based or viscous liquids, then atomization may be achieved, but the performance is insufficient and requires dilution or heating which impacts medication quality

Engineering Contradiction:
Improveatomization efficiencyVSAvoidatomization effectiveness for viscous fluids
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent implements dynamic frequency tracking by continuously monitoring the phase relationship between driving voltage and current, and adjusting the operating frequency in real-time to maintain resonance. This dynamic adaptation allows the piezoelectric transducer to effectively atomize viscous and oil-based liquids without dilution or heating, resolving the contradiction between atomization efficiency and effectiveness for challenging fluids.

Inventive Principle:
Principle #15Dynamics

2Ease of operation

If liquid is diluted to enable delivery by conventional nebulizer, then atomization can be achieved, but the quality or efficacy of the liquid or medication is negatively impacted

Engineering Contradiction:
Improvedeliverability by nebulizerVSAvoidmedication quality and efficacy
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent changes the operating parameter (frequency) of the piezoelectric transducer to match the resonant frequency dynamically, enabling effective atomization of undiluted viscous and oil-based liquids. This parameter adjustment allows the system to maintain medication quality and efficacy while achieving deliverability, eliminating the need for dilution.

Inventive Principle:
Principle #35Parameter changes

3Productivity

If liquid is intentionally heated to enable vaporization, then atomization can be achieved, but the quality or efficacy of the liquid or medication is negatively impacted

Engineering Contradiction:
Improvevaporization capabilityVSAvoidmedication quality and efficacy
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent utilizes mechanical vibration at resonant frequency of the piezoelectric transducer to achieve atomization without heating. By operating at peak vibration amplitude through dynamic frequency tracking, the system enables effective atomization of viscous and oil-based liquids while preserving medication quality and efficacy, eliminating the harmful thermal effect.

Inventive Principle:
Principle #18Mechanical vibration

4Ease of operation

If operating frequency is fixed, then device operation is simple, but resonant frequency drift causes reduced vibration amplitude and atomization efficiency

Engineering Contradiction:
Improveoperation simplicityVSAvoidvibration amplitude and atomization efficiency
Core Design Contradiction:
Ease of operationVSProductivity

Solution Approach 1:

The patent implements feedback control by monitoring the phase relationship between driving voltage and current, and using this information to adjust the operating frequency dynamically. This feedback mechanism maintains resonance and peak vibration amplitude despite resonant frequency drift, ensuring continuous efficient atomization while keeping the control logic relatively simple through automated phase-based frequency adjustment.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables efficient atomization of viscous fluids without heating, ensuring consistent and high-quality delivery of liquids or medications.

Implementation Method 1

A piezoelectric transducer is used to agitate a liquid so that cavitation results, and droplets or micro-droplets of the liquid can be formed

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Implementation Method 2

A piezoelectric transducer is used to agitate a liquid so that cavitation results, and droplets or micro-droplets of the liquid can be formed

Methodology Applied
Scientific EffectCavitation: Cavitation

Data Source

PatentUS12419195B2Method and device for driving a piezoelectric device
Publication Date: 2025.09.16 KANG LIAT KENG
  • US12419195B2 patent drawing
  • US12419195B2 patent drawing
  • US12419195B2 patent drawing

AI summary

There is presented a method for driving a piezoelectric device and an atomizer for atomizing a fluid, and an atomization method for a fluid using a piezoelectric device; the atomizer employs a piezoelectric device and circuitry that uses a switching voltage across the piezoelectric device at an operating frequency; sensing a sensed voltage corresponding to a phase of the piezoelectric device; and responsive to whether the sensed voltage is in phase or out of phase relative to the switching voltage, changing the operating frequency provided to the piezoelectric device, and the changing is one of: increasing the operating frequency by a first value, or decreasing the operating frequency by a second value.