Piezoelectric Material Desorption for Higher-Frequency Resonators

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Solution Overview

Problem

Conventional piezoelectric resonators face limitations due to trade-offs between resonant frequency and quality factor, and mechanical stability, where increasing resonant frequency often results in reduced mechanical stability and quality factor.

Innovation Solution

Reducing the hydrogen content in the piezoelectric material increases the shear wave velocity, thereby enhancing both the resonant frequency and quality factor without compromising mechanical stability, achieved through a thermal desorption process that removes hydrogen from the material.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If the thickness of the quartz crystal plate is reduced to increase resonant frequency, then resonant frequency is improved, but mechanical stability deteriorates

Engineering Contradiction:
Improveresonant frequencyVSAvoidmechanical stability
Core Design Contradiction:
SpeedVSStability of the object's composition

Solution Approach 1:

The patent changes the physical-chemical parameters of the piezoelectric material by reducing hydrogen content through thermal desorption. This parameter change increases shear wave velocity, which directly increases resonant frequency without requiring thickness reduction, thereby maintaining mechanical stability while achieving higher frequency operation.

Inventive Principle:
Principle #35Parameter changes

2Speed

If the thickness of the quartz crystal plate is reduced to increase resonant frequency, then resonant frequency is improved, but quality factor deteriorates

Engineering Contradiction:
Improveresonant frequencyVSAvoidquality factor
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

The patent applies parameter changes by reducing hydrogen content in the piezoelectric material through thermal desorption. This increases shear wave velocity and resonant frequency while simultaneously improving quality factor by reducing energy loss mechanisms associated with hydrogen presence, thus resolving the trade-off between frequency and Q factor.

Inventive Principle:
Principle #35Parameter changes

3Speed

If hydrogen content is reduced to increase shear wave velocity, then resonant frequency is improved, but manufacturing complexity increases

Engineering Contradiction:
Improveshear wave velocityVSAvoidmanufacturing complexity
Core Design Contradiction:
SpeedVSEase of manufacture

Solution Approach 1:

The patent applies preliminary action by performing thermal desorption during the manufacturing process to reduce hydrogen content before the resonator is assembled and deployed. This preliminary removal of hydrogen achieves the desired increase in shear wave velocity and resonant frequency while incorporating the treatment into the existing manufacturing workflow, minimizing additional complexity.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach improves the sensitivity and frequency stability of mass-sensitive sensors and oscillator circuits by increasing resonant frequency by up to 50% and quality factor by up to 10% without requiring a reduction in thickness, maintaining mechanical stability and performance over time.

Implementation Method 1

achieved through a thermal desorption process that removes hydrogen from the material

Methodology Applied
Scientific EffectThermal desorption: Desorption

Implementation Method 2

A piezoelectric resonator comprising a piezoelectric material

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Data Source

PatentUS20230336137A1A piezoelectric resonator, a piezoelectric material for a piezoelectric resonator, and a method for manufacturing a piezoelectric resonator
Publication Date: 2023.10.19 ATTANA AB
  • US20230336137A1 patent drawing
  • US20230336137A1 patent drawing
  • US20230336137A1 patent drawing

AI summary

The present disclosure relates to piezoelectric resonator, a piezoelectric material for a piezoelectric resonator, and a method for manufacturing a piezoelectric resonator. In particular, it relates to piezoelectric resonator comprising a piezoelectric material, where the piezoelectric material is configured to have an improved shear wave velocity.