Multilayer Piezoelectric Device Electrode Design for Uniform Response

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Solution Overview

Problem

The existing multilayer piezoelectric devices used in inkjet printers exhibit variations in displacement due to differences in time constants among driving parts, caused by unequal resistance values in conducting paths, leading to inconsistent performance.

Innovation Solution

The multilayer piezoelectric device design includes strategically arranged inner and outer electrodes to create equal stray capacitance and resistance values across driving parts, ensuring uniform time constants and responses, thereby suppressing displacement variations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the conducting path length is increased to connect inner electrodes to outer electrodes, then the electrical connection is achieved, but the resistance value increases causing variations in time constants among driving parts

Engineering Contradiction:
Improveconsistency of response among driving partsVSAvoidconducting path configuration
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent introduces a conductive paste layer as an intermediary substance between the inner electrodes and outer electrodes. This conductive paste fills the grooves and provides a low-resistance connection path, mediating the electrical connection while maintaining uniformity across all driving parts regardless of their position.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent changes the electrical resistance parameter by introducing the conductive paste material with specific conductive properties. This material parameter change ensures that all conducting paths have equal resistance values, thereby equalizing the time constants of all driving parts and eliminating response variations.

Inventive Principle:
Principle #35Parameter changes

2Shape

If the driving parts are positioned at different distances from the non-driving part, then the device structure is formed, but the conducting path lengths become unequal causing resistance variations

Engineering Contradiction:
Improvearrangement of driving partsVSAvoiduniformity of conducting path resistance
Core Design Contradiction:
ShapeVSManufacturing precision

Solution Approach 1:

The patent applies local quality by positioning conductive paste specifically in the grooves between inner electrodes and outer electrodes at each driving part location. This localized application ensures that each conducting path has uniform resistance characteristics independent of its length or position in the device structure.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent solves the path length issue by transitioning from a direct linear connection to a three-dimensional connection through grooves filled with conductive paste. This dimensional change allows electrical connection through a different spatial route that equalizes resistance across all driving parts regardless of their positional distance.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Ease of manufacture

If unequal resistance values exist in conducting paths, then the device can be manufactured with simple structure, but time constants vary among driving parts causing displacement variations

Engineering Contradiction:
Improvesimplicity of device structureVSAvoiduniformity of driving part response
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent applies homogeneity by using the same conductive paste material and groove structure for all driving parts throughout the device. This uniform approach ensures that all conducting paths have equal resistance values, making the time constants homogeneous across all driving parts while maintaining manufacturing simplicity through a standardized structure.

Inventive Principle:
Principle #33Homogeneity

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design achieves consistent responses and reduced displacement variations among driving parts, enhancing the reliability and performance of the multilayer piezoelectric device.

Implementation Method 1

a multilayer body formed from a plurality of piezoelectric layers stacked along a first direction

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Data Source

PatentUS9450168B2Multilayer piezoelectric device
Publication Date: 2016.09.20 TDK CORP
  • US9450168B2 patent drawing
  • US9450168B2 patent drawing
  • US9450168B2 patent drawing

AI summary

A multilayer piezoelectric device comprises a multilayer body and first and second outer electrodes. The multilayer body has base, first and second driving parts, and non-driving part. The driving parts and non-driving part extend from the base along stacking direction. The first driving part is closer to the non-driving part than the second driving part. Each driving part has first and second inner electrodes opposing each other in stacking direction. The base has a third inner electrode extending along a plane orthogonal to the stacking direction. The first outer electrode is connected to the first inner electrode. The second outer electrode is connected to the second and third inner electrodes. In the stacking direction, the overlap area of the third and second inner electrode of the first driving part is greater than the overlap area of the third and second inner electrode of the second driving part.