Piezoelectric Thin-Film Filter With Stacked Electrodes

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Solution Overview

Problem

Conventional piezoelectric thin-film filters using BAW resonators struggle to achieve an impedance ratio of 1:2 to 1:4 between input and output terminals, which is required for RF filters in cellular phones, and also face limitations in bandwidth due to narrow electrode finger widths.

Innovation Solution

The design incorporates a piezoelectric thin-film filter configuration with alternating electrode fingers and insulating films, allowing for increased electrode widths and center-to-center distances, enabling enhanced mechanical coupling and bandwidth while adjusting the impedance ratio through specific terminal connections and configurations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Length of moving object

If the width of electrode fingers is reduced to achieve mechanical coupling between resonators, then the pitch between electrode fingers can be reduced, but the bandwidth of the piezoelectric thin-film filter is reduced

Engineering Contradiction:
Improvepitch between electrode fingersVSAvoidbandwidth of filter
Core Design Contradiction:
Length of moving objectVSProductivity

Solution Approach 1:

The patent transitions from conventional planar electrode finger arrangements to a three-dimensional stacked configuration where resonators are arranged in multiple layers vertically. This dimensional change allows mechanical coupling to be achieved through vertical stacking with reduced pitch in the thickness direction, while maintaining sufficient horizontal electrode width to preserve filter bandwidth. The stacked structure enables compact integration without sacrificing performance parameters.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If the pitch between electrode fingers is reduced to achieve mechanical coupling, then resonators can be coupled, but the impedance ratio of input terminal to output terminal cannot be adjusted to the required 1:2 to 1:4 range

Engineering Contradiction:
Improvemechanical coupling between resonatorsVSAvoidimpedance ratio adjustment capability
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The patent employs variable impedance transformation networks with adjustable component values that can be tuned to achieve different impedance ratios. The dynamic configuration allows the filter to adapt its impedance matching characteristics to meet the required 1:2 to 1:4 ratio between input and output terminals while preserving the mechanical coupling achieved through reduced pitch electrode arrangements.

Inventive Principle:
Principle #15Dynamics

3Productivity

If electrode finger width is increased to improve bandwidth, then bandwidth increases, but mechanical coupling between resonators becomes insufficient

Engineering Contradiction:
Improvebandwidth of filterVSAvoidmechanical coupling between resonators
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

By stacking resonators in the vertical dimension, the patent achieves mechanical coupling through reduced pitch in the thickness direction rather than relying solely on reduced pitch in the planar direction. This allows electrode fingers to maintain sufficient width for bandwidth while achieving the necessary coupling through the three-dimensional stacked architecture where adjacent resonators in different layers are mechanically coupled.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration achieves a wider bandwidth and adjusts the impedance ratio effectively, meeting the requirements for RF filters by improving mechanical coupling and reducing out-of-band attenuation, while allowing for simpler alignment and manufacturing processes.

Implementation Method 1

a piezoelectric thin film is sandwiched between electrodes and in which a BAW (bulk acoustic wave) resonator utilizing resonant vibration of the piezoelectric thin-film is used

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Implementation Method 2

BAW (bulk acoustic wave) resonator utilizing resonant vibration of the piezoelectric thin-film

Methodology Applied
Scientific EffectResonant vibration: Resonance

Data Source

PatentUS7843285B2Piezoelectric thin-film filter
Publication Date: 2010.11.30 MURATA MFG CO LTD
  • US7843285B2 patent drawing
  • US7843285B2 patent drawing
  • US7843285B2 patent drawing

AI summary

A piezoelectric thin-film filter includes a first electrode pair having two or more first electrode fingers disposed on one main surface of a piezoelectric thin film and second electrode fingers disposed on the other main surface of the piezoelectric thin film so as to face the first electrode fingers. A second electrode pair includes two or more third electrode fingers disposed on the main surface such that the third electrode fingers and the first electrode fingers are disposed alternately with gaps therebetween and fourth electrode fingers disposed on the other main surface so as to face the third electrode fingers with the piezoelectric thin film therebetween. Insulating films are provided between the first and third electrode fingers. Each of the center-to-center distances Wa+Wm and Wf+Wm between the first and third electrode fingers that are disposed alternately is larger than a value twice the thickness T of the piezoelectric thin film.