Piezoelectric Inkjet Head Detection Through Copied Residual Vibration Signals

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Solution Overview

Problem

Existing liquid discharge devices face discharge abnormalities due to insufficient inspection methods that require lengthy unit periods for both driving and detecting residual vibrations, necessitating a more efficient and time-effective solution.

Innovation Solution

A liquid discharge device and head incorporating a signal generation section that generates a pseudo residual vibration signal to imitate the attenuation wave of residual vibrations, allowing for rapid determination of discharge section states.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If the unit period is extended to allow both driving the discharge section and detecting residual vibrations, then the inspection accuracy is improved, but the inspection time increases

Engineering Contradiction:
Improvedischarge state inspection accuracyVSAvoidinspection time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent applies preliminary action by generating a pseudo residual vibration signal that simulates the attenuation characteristics of actual residual vibrations before the actual inspection process. This allows the system to pre-establish a reference pattern for normal discharge behavior, enabling faster comparison-based inspection without waiting for actual residual vibration decay. The pseudo signal is generated based on predetermined attenuation characteristics, allowing the determination section to quickly assess discharge state by comparing actual signals against this pre-established reference.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent uses copying by creating a pseudo residual vibration signal that replicates the essential characteristics of actual residual vibrations. Instead of waiting for and measuring the full decay of actual residual vibrations, the system generates a copied version of what the residual vibration signal should look like under normal conditions. This copied signal serves as a reference for rapid comparison, significantly reducing inspection time while maintaining accuracy.

Inventive Principle:
Principle #26Copying

2Productivity

If the unit period is shortened to reduce inspection time, then productivity is improved, but the detection precision of discharge abnormalities deteriorates

Engineering Contradiction:
Improveinspection efficiencyVSAvoiddischarge abnormality detection precision
Core Design Contradiction:
ProductivityVSMeasurement precision

Solution Approach 1:

The system generates a pseudo residual vibration signal that copies the expected attenuation pattern of normal residual vibrations. This copied reference signal allows the determination section to perform rapid comparison-based detection, identifying abnormalities when actual signals deviate from the expected pattern. This copying approach enables short inspection periods while maintaining detection precision through pattern recognition rather than full-signal analysis.

Inventive Principle:
Principle #26Copying

Solution Approach 2:

The patent replaces the mechanical waiting process for residual vibration decay with a signal processing approach. Instead of physically waiting for vibrations to naturally attenuate over time, the system substitutes this time-consuming physical process with rapid generation of pseudo signals through electronic signal processing. This substitution enables much faster inspection cycles while maintaining the ability to detect abnormalities through comparative analysis.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Reliability

If the residual vibration detection is performed continuously, then the discharge state monitoring reliability is improved, but the energy consumption increases

Engineering Contradiction:
Improvedischarge state monitoring reliabilityVSAvoidenergy consumption for signal detection
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The patent implements periodic action by performing discharge state inspections at specific intervals using predetermined latch signals, rather than continuous monitoring. The determination section activates at periodic intervals defined by the latch signal to compare actual residual vibration signals against the pseudo reference signal. This periodic inspection approach maintains monitoring reliability by regularly checking discharge state while significantly reducing energy consumption compared to continuous monitoring.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The system uses the natural residual vibration signals generated by the piezoelectric element's own operation to perform self-diagnosis. The same piezoelectric element that drives liquid discharge also generates detectable residual vibrations that serve as the inspection signal. This self-service approach eliminates the need for separate monitoring systems or additional energy-intensive measurement equipment, maintaining reliability through the element's inherent physical characteristics.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables rapid and efficient detection of discharge abnormalities, reducing the time required for inspection and preventing print quality issues by addressing viscosity increases and other discharge anomalies.

Implementation Method 1

a piezoelectric element driven by the drive signal

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Implementation Method 2

a signal generation section configured to receive input of a residual vibration signal generated according to vibration remaining in the discharge section after the piezoelectric element is driven and generate a pseudo residual vibration signal corresponding to the residual vibration signal

Methodology Applied
Scientific EffectSignal processing and simulation:

Data Source

PatentUS20250303706A1Liquid discharge device and liquid discharge head
Publication Date: 2025.10.02 SEIKO EPSON CORP
  • US20250303706A1 patent drawing
  • US20250303706A1 patent drawing
  • US20250303706A1 patent drawing

AI summary

An inkjet printer includes a drive signal generation unit configured to generate a drive signal, a discharge section including a nozzle, a piezoelectric element driven by the drive signal, and a cavity configured to discharge ink from the nozzle according to the driving of the piezoelectric element, a first inspection signal generation circuit configured to receive input of a residual vibration signal generated according to vibration remaining in the discharge section after the piezoelectric element is driven and generate a pseudo residual vibration signal corresponding to the residual vibration signal; and an inspection unit configured to determine a state of the discharge section based on the pseudo residual vibration signal. The first inspection signal generation circuit generates the pseudo residual vibration signal to imitate an attenuation wave of the residual vibration signal and outputs the generated pseudo residual vibration signal.