Piezoelectric Impulse Switch with Dynamic Threshold Logic

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Solution Overview

Problem

Existing inertial switches struggle to differentiate between high acceleration events of varying durations, often activating inadvertently during incidental low but long-duration accelerations, and fail to reliably trigger during intended events like munitions firing or vehicle impacts due to competing acceleration magnitude and duration requirements.

Innovation Solution

A self-powered piezoelectric-based impulse switch with false trigger protection logic, using a minimal number of components and fabricated on a single chip, capable of detecting acceleration or deceleration pulses of prescribed duration and amplitude, eliminating the need for accelerometers and processors, and allowing direct mounting on electronic circuit boards.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the impulse switch is designed to activate at high acceleration levels, then reliability for intended events is improved, but false activation during incidental low but long-duration accelerations occurs

Engineering Contradiction:
Improvereliability for intended eventsVSAvoidfalse activation during incidental accelerations
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent implements dynamic threshold adjustment where the acceleration threshold is not fixed but varies based on the duration of the acceleration event. The system adapts the threshold in real-time to distinguish between short-duration high-g events (intended triggers) and long-duration low-g events (incidental movements), resolving the contradiction between reliability and false activation.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the parameter of acceleration threshold dynamically based on event duration. By making the threshold a function of time rather than a constant value, the system can set higher thresholds for short events and lower thresholds for sustained events, eliminating false triggers while maintaining reliability for intended activation events.

Inventive Principle:
Principle #35Parameter changes

2Measurement precision

If the impulse switch uses accelerometers and processors for precise detection, then measurement precision is improved, but device complexity and power requirements increase

Engineering Contradiction:
Improvedetection precisionVSAvoidcircuitry complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The piezoelectric element serves dual functions: it both senses the acceleration event and generates the electrical energy needed to power the detection circuitry. This self-powered approach eliminates the need for external power sources and complex processing systems, achieving precise detection while minimizing device complexity.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent replaces complex electronic accelerometer systems with a piezoelectric-based mechanical sensing system. The piezoelectric element directly converts mechanical acceleration into electrical signals, eliminating the need for separate accelerometers, processors, and power management circuits, thus reducing complexity while maintaining detection precision.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Ease of manufacture

If the impulse switch requires minimal components for low cost, then ease of manufacture is improved, but ability to differentiate acceleration events deteriorates

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidacceleration event differentiation
Core Design Contradiction:
Ease of manufactureVSMeasurement precision

Solution Approach 1:

The patent uses parameter changes (duration-based threshold adjustment) rather than complex hardware to achieve event differentiation. This software-like logic implemented in the circuit allows minimal components to perform sophisticated discrimination between different acceleration event types, maintaining manufacturing simplicity while improving measurement precision.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides reliable detection of high-amplitude, long-duration acceleration pulses while preventing false triggers from incidental events, simplifying circuitry, reducing costs, and eliminating the need for physical wiring, thereby enhancing the safety and reliability of applications such as airbag deployment and munitions firing systems.

Implementation Method 1

A piezoelectric-based electrical energy generator is provided which generates an electrical charge in response to an applied acceleration pulse

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Data Source

PatentUS11177100B2Self-powered piezoelectric-based programmable electronic impulse switches
Publication Date: 2021.11.16 OMNITEK PARTNERS LLC
  • US11177100B2 patent drawing
  • US11177100B2 patent drawing
  • US11177100B2 patent drawing

AI summary

A piezoelectric generator for generating power upon an acceleration and upon a deceleration of a body. The piezoelectric generator including: first and second masses; first and second springs, the first spring being connected to the body at one end and to the first mass at an other end, the second spring being connected to the body at one end and to the second spring at an other end; and a piezoelectric material connected to the first and second masses such that the piezoelectric material generates power when the body is accelerated or decelerated.