Piezoelectric Device Mounting Stage for Height Reduction

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Solution Overview

Problem

The challenge lies in designing a low-profile piezoelectric device that can accommodate piezoelectric resonator elements and circuit elements of varying sizes within a single container, as existing configurations complicate part control and increase specifications, making it difficult to optimize device height reduction.

Innovation Solution

A piezoelectric device configuration featuring a container with a mounting stage that can be fixed arbitrarily, allowing the piezoelectric resonator element and circuit element to be positioned without overlapping, and using a metal wire connection to reduce parasitic capacitance, along with an adhesive for easy mounting stage fixation and a supporting portion for impact resistance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Length of stationary object

If the piezoelectric resonator element and circuit element are disposed in parallel without overlapping to reduce device height, then the device height is reduced, but the container requires new design specifications to accommodate elements of largely different sizes, increasing part control complexity

Engineering Contradiction:
Improvedevice heightVSAvoidcontainer part specifications
Core Design Contradiction:
Length of stationary objectVSDevice complexity

Solution Approach 1:

The mounting stage is designed as a universal component that can accommodate both the piezoelectric resonator element and the circuit element on its upper surface. By providing a common mounting platform with appropriate positioning structures, the same container design can accommodate elements of various sizes without requiring multiple container specifications, thus resolving the contradiction between height reduction and part control complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The mounting stage serves as an intermediary component between the container and the electronic elements. It mediates the accommodation of differently sized elements by providing a standardized interface on its upper surface, allowing flexible placement of elements in parallel configuration while maintaining consistent container specifications

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If wiring patterns are arranged in the container to connect circuit element and mounting stage, then connections are established, but long wiring paths increase parasitic capacitance

Engineering Contradiction:
Improveelectrical connectionVSAvoidparasitic capacitance
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The connection terminals are extracted from the container walls and integrated directly onto the mounting stage. This extraction eliminates the need for long wiring patterns through the container, as the mounting stage itself provides the connection interface, thereby reducing parasitic capacitance while maintaining reliable electrical connections

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances design flexibility by accommodating various element combinations within a single container, reduces parasitic capacitance through shorter wiring paths, and provides improved impact resistance by restricting deflection of the piezoelectric resonator element.

Implementation Method 1

The mounting stage is preferably fixed inside the container by an adhesive

Methodology Applied
Scientific EffectAdhesive: Adhesive

Implementation Method 2

the connection terminal of the circuit element and the connection electrode of the mounting stage, and a bonding terminal formed on the container and the connection electrode of the mounting stage are respectively coupled by the metal wire

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Implementation Method 3

a piezoelectric resonator element such as a quartz resonator element

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Data Source

PatentUS7990027B2Piezoelectric device and method for manufacturing piezoelectric device
Publication Date: 2011.08.02 SEIKO EPSON CORP
  • US7990027B2 patent drawing
  • US7990027B2 patent drawing
  • US7990027B2 patent drawing

AI summary

A piezoelectric device includes: a container; a piezoelectric resonator element accommodated in the container; a circuit element accommodated in the container so as not to overlap with the piezoelectric resonator element in a plan view; and a mounting stage to which the piezoelectric resonator element is fixed. The mounting stage is fixed inside the container.