Piezoelectric Panel Sound Transmission with Buffer Material

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Solution Overview

Problem

Existing electronic devices that transmit sound through panel vibration face issues with convenience and usability due to the need to hold a small vibrating body against the ear, and they do not adequately consider the problems associated with panel deformation.

Innovation Solution

An electronic device design that incorporates a piezoelectric element attached to a panel with a buffer material between the panel and the housing, allowing the panel to deform and transmit air-conducted and bone-conducted sound without protruding from the housing, using a buffer material that can be thinner towards the other end and adhered to either the panel or housing, and a housing with sheet metal inserts to reduce interference and enhance sound transmission.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a small vibrating body is attached to the outer surface of the housing, then bone-conducted sound can be transmitted to the user, but the device requires the user to hold the vibrating body against the ear which reduces convenience

Engineering Contradiction:
Improvesound transmission effectivenessVSAvoidconvenience of use
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent merges the vibrating body with the housing structure itself, making the housing serve dual purposes as both structural support and sound transmission medium. This eliminates the need for separate vibrating components that require manual positioning against the ear.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The housing is designed to perform multiple functions: providing structural support, enabling air-conducted sound transmission, and serving as the bone-conducted sound transmission path. This multi-functionality removes the need for dedicated vibrating components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If the panel is made deformable to transmit vibration sound, then bone-conducted sound can be transmitted through panel deformation, but the panel may come into contact with the sheet metal in the housing causing interference

Engineering Contradiction:
Improvesound transmission effectivenessVSAvoidpanel-housing interference
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent introduces a buffer material as an intermediary layer between the deformable panel and the sheet metal housing. This buffer material prevents direct contact and interference while allowing the panel to deform freely for effective sound transmission.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The buffer material is pre-installed between the panel and housing to cushion and prevent harmful contact before any vibration or deformation occurs. This proactive measure eliminates interference issues.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

3Stability of the object's composition

If the piezoelectric element is fixed rigidly to the housing, then the structure is stable, but the panel deformation is restricted reducing sound transmission quality

Engineering Contradiction:
Improvestructural stabilityVSAvoidsound transmission quality
Core Design Contradiction:
Stability of the object's compositionVSReliability

Solution Approach 1:

The patent applies different fixation methods to different regions: the piezoelectric element is fixed at specific locations to maintain structural stability, while the panel is left free to deform in other regions for effective sound transmission. This localized approach balances both requirements.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design allows for effective transmission of sound through panel vibration without the need to hold a small vibrating body against the ear, reducing sound leakage and improving usability by distributing vibration across the panel, and preventing damage to the piezoelectric element.

Implementation Method 1

an electronic device that vibrates a panel by applying a predetermined electric signal (audio signal) to a piezoelectric element

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Implementation Method 2

causes the panel to generate air-conducted sound and vibration sound

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Implementation Method 3

transmits air-conducted sound and bone-conducted sound to a user by transmitting the vibration of the panel to the user's body

Methodology Applied
Scientific EffectBone conduction:

Data Source

PatentUS9197966B2Electronic device
Publication Date: 2015.11.24 KYOCERA CORP
  • US9197966B2 patent drawing
  • US9197966B2 patent drawing
  • US9197966B2 patent drawing

AI summary

The electronic device can effectively suppress a reduction in sound pressure and an increase in the distortion factor. The electronic device (1) includes a piezoelectric element (30), a panel (10) supporting the piezoelectric element (30), and a housing (60) holding the panel (10). The electronic device (1) causes the panel (10) to generate air-conducted sound and vibration sound that is transmitted by vibrating a part of a human body. A buffer material (90) is disposed between the panel (10) and the housing (60).