Piezoelectric Pump Modulation for Silent NPWT Leak Alerts

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Solution Overview

Problem

Existing negative pressure wound therapy (NPWT) systems with piezoelectric pumps face challenges in maintaining silent operation due to thermal loading and inefficiencies, and struggle to provide audible leak indications without dedicated audio output components.

Innovation Solution

A NPWT device incorporating a piezoelectric pump, state detector, and control circuit that modulates the root mean square (RMS) voltage to emit sound when a leak is detected, eliminating the need for separate audio output components by utilizing the piezoelectric pump as a sounder, and includes a housing to increase sound loudness and facilitate gas venting.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If a piezoelectric pump is used to maintain silent operation, then noise level is reduced, but thermal loading and inefficiencies make it difficult to maintain silent operation over time

Engineering Contradiction:
Improvenoise levelVSAvoidmaintenance of silent operation
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The system uses periodic action by cycling the piezoelectric pump between high-voltage modes (for audible alert) and low-voltage modes (for silent operation). The pump is driven at high voltage only temporarily when a leak is detected, then returns to low-voltage operation, allowing thermal management while maintaining the ability to provide audible alerts when needed.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The system changes the operating parameters of the piezoelectric pump by modulating the RMS voltage based on leak detection status. When no leak is present, the pump operates at a first RMS voltage that maintains silent operation. When a leak is detected, the system transitions to a second RMS voltage that generates audible sound, thus adapting the parameter to the operational requirement.

Inventive Principle:
Principle #35Parameter changes

2Loss of information

If the piezoelectric pump operates at high voltage to provide audible leak alerts, then leak detection is enabled, but sound magnitude exceeds threshold during normal operation

Engineering Contradiction:
Improveleak detection capabilityVSAvoidsound magnitude
Core Design Contradiction:
Loss of informationVSObject-affected harmful factors

Solution Approach 1:

The system applies dynamics by making the pump's operating characteristics variable rather than fixed. The control circuit dynamically adjusts the RMS voltage based on the leak detection state, transitioning between a first RMS voltage for normal operation and a second RMS voltage for alert conditions. This dynamic adjustment ensures audible alerts only when leaks are present.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system uses feedback from the state detector to control the pump's operation. The state detector continuously monitors pump conditions and provides feedback to the control circuit, which then adjusts the RMS voltage accordingly. This feedback mechanism ensures that high-voltage audible alerts are triggered only when actual leaks are detected, preventing false alarms during normal operation.

Inventive Principle:
Principle #23Feedback

3Loss of information

If a dedicated audio output component is added to provide leak alerts, then audible feedback is improved, but system size, cost, weight, and power usage increase

Engineering Contradiction:
Improveaudible feedbackVSAvoidsystem size and components
Core Design Contradiction:
Loss of informationVSDevice complexity

Solution Approach 1:

The system applies multi-functionality by enabling the piezoelectric pump to serve dual purposes: its primary function of applying negative pressure to the wound site and a secondary function of generating audible alerts for leak detection. By utilizing the pump's inherent electrical-to-mechanical conversion capability, the system eliminates the need for separate audio output components, thus reducing system complexity while maintaining audible feedback functionality.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system implements self-service by having the piezoelectric pump utilize its own operational characteristics to provide audible alerts. Instead of requiring an external audio component, the pump itself generates the sound through controlled voltage application, effectively serving its own dual function of both therapy delivery and alert generation.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables silent operation while providing audible leak alerts without increasing system size, cost, weight, or power usage, effectively addressing thermal issues and leak detection in NPWT systems.

Implementation Method 1

Some NPWT systems include a pump which operates to maintain the wound site at negative pressure by removing wound exudate from the wound site

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Implementation Method 2

the at least one piezoelectric pump to emit sound at a magnitude greater than a sound threshold

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Data Source

PatentUS11554206B2Negative pressure wound therapy device using a vacuum generating pump providing audible therapy feedback
Publication Date: 2023.01.17 SOLVENTUM INTELLECTUAL PROPERTIES CO
  • US11554206B2 patent drawing
  • US11554206B2 patent drawing
  • US11554206B2 patent drawing

AI summary

A negative pressure wound therapy device includes a piezoelectric pump, a state detector configured to detect a state of the pump, and a control circuit configured to transmit a first control signal for a first period having a first RMS voltage greater than or equal to a threshold voltage at which driving the pump for a second period greater than the first period can cause the pump to emit sound at a magnitude greater than a sound threshold; receive a first indication of the state; determine if the pump is in a leak condition; transmit, responsive to the pump not being in the leak condition, a second control signal having a second RMS voltage less than the first RMS voltage; and transmit, responsive to the pump being in the leak condition, a third control signal having a third RMS voltage greater than the second RMS voltage.