Piezoelectric Resonant Circuit State Detection Without Calibration Electrodes

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Solution Overview

Problem

Existing methods for determining the state of piezoelectric elements in sensor apparatuses, such as temperature and functional state, require additional calibration electrodes, which incur costs and can mechanically influence the vibration behavior of the piezoelectric element.

Innovation Solution

A method involving a resonant circuit with a piezoelectric element and an ohmic resistor, excited by an active component like a Schmitt trigger, captures natural vibrations to determine the element's state without needing a dedicated calibration electrode, using period durations of natural vibrations to infer temperature and functional state.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a calibration electrode is installed to determine the state of the piezoelectric element, then measurement precision is improved, but device complexity and manufacturing cost increase

Engineering Contradiction:
Improvestate determination accuracyVSAvoidsensor structure complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The existing electrodes (measurement electrode and counter electrode) are made to serve dual purposes: their original function for voltage detection and an additional function for state determination through resonant frequency measurement. This eliminates the need for separate calibration electrodes while maintaining measurement capabilities.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The electrode system is designed to perform multiple functions: detecting operational voltage and determining structural state through electrical resonance measurements, thereby replacing dedicated calibration electrodes with multi-functional existing electrodes.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Measurement precision

If a calibration electrode is installed to determine the state of the piezoelectric element, then measurement precision is improved, but manufacturing cost increases

Engineering Contradiction:
Improvestate determination accuracyVSAvoidsensor manufacturing cost
Core Design Contradiction:
Measurement precisionVSEase of manufacture

Solution Approach 1:

The existing electrodes (measurement electrode and counter electrode) are made to serve dual purposes: their original function for voltage detection and an additional function for state determination through resonant frequency measurement. This eliminates the need for separate calibration electrodes while maintaining measurement capabilities.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Measurement precision

If mechanical contact is created for temperature measurement, then measurement precision is improved, but the vibration behavior of the piezoelectric element is influenced

Engineering Contradiction:
Improvetemperature measurement accuracyVSAvoidvibration behavior influence
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The patent replaces mechanical/thermal contact measurement methods with electrical resonance frequency measurement. By measuring the electrical resonance of the piezoelectric element itself, the state information is obtained without physical contact that would disturb the vibration behavior.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The piezoelectric element serves itself for state determination by utilizing its own electrical resonance characteristics. The element's inherent electrical properties are measured to determine its state, eliminating the need for external measurement devices that would require mechanical contact.

Inventive Principle:
Principle #25Self-service

4Measurement precision

If additional calibration electrodes are installed, then state determination capability is improved, but the natural vibration behavior of the piezoelectric element is affected

Engineering Contradiction:
Improvestate determination capabilityVSAvoidvibration behavior stability
Core Design Contradiction:
Measurement precisionVSStability of the object's composition

Solution Approach 1:

The piezoelectric element serves itself for state determination by utilizing its own electrical resonance characteristics. The element's inherent electrical properties are measured to determine its state, eliminating the need for external measurement devices that would require mechanical contact.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows precise determination of the piezoelectric element's state without mechanical interference, reducing costs and enhancing accuracy through efficient resource use and high scanning rates.

Implementation Method 1

An electrical voltage is generated by deformation of the piezoelectric element

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Implementation Method 2

natural vibrations are induced in the resonant circuit, that the period durations of the natural vibrations of the resonant circuit are captured

Methodology Applied
Scientific EffectResonance: Resonance

Implementation Method 3

The separation of the electrodes of the piezoelectric element is dependent on the expansion of the piezoelectric material, wherein the expansion and thus also the separation of the electrodes depends on temperature

Methodology Applied
Scientific EffectThermal expansion: Thermal Expansion

Data Source

PatentUS12535366B2Method for determining the state of a piezoelectric element and sensor apparatus with a piezoelectric element
Publication Date: 2026.01.27 HELLA GMBH & CO KGAA
  • US12535366B2 patent drawing
  • US12535366B2 patent drawing

AI summary

A method for determining the state of a piezoelectric element, in particular the piezoelectric element of a sensor apparatus, it is provided. The piezoelectric element is a component of a resonant circuit. The resonant circuit is excited to natural vibrations. The period durations of the natural vibrations of the resonant circuit are captured, and conclusions are drawn regarding the state of the piezoelectric element base on the period durations of the natural vibrations. A sensor apparatus with at least one piezoelectric element is provided. The sensor apparatus has at least one resonant circuit and that the piezoelectric element is a component of the resonant circuit. The sensor apparatus includes at least one evaluator for capturing and evaluating the natural vibrations of the resonant circuit. The evaluator includes at least one storage device for storing reference resonance frequencies that have been determined in advance.