Piezoelectric Drive Unit Layout for Reliable Runner Contact
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Solution Overview
Problem
Existing drive devices face challenges in achieving reliable and defined contact conditions, especially in compact applications, due to limitations in height and the inability to maintain consistent contact and separation during drive phases, leading to wear and reduced drive force.
Innovation Solution
A drive device with dimensionally changeable actors arranged transversely to the movement direction, allowing for separate pretensioning forces to ensure reliable contact and defined lifting, utilizing piezoelectric materials for high dynamics and compact design, with a pretensioning device providing self-locking and stable positioning.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If spring elements are used to press the substrate and actors against the element to be driven, then contact reliability during drive phase is improved, but device height increases and compactness deteriorates
Solution Approach 1:
The patent extracts the spring element from the system entirely, replacing it with a pretensioning device that applies force directly to the drive elements without requiring additional height. This eliminates the contradiction by removing the component that caused the height increase while maintaining contact reliability through direct mechanical pretensioning.
Solution Approach 2:
The patent replaces the spring-based mechanical system with a direct pretensioning mechanism that applies force more efficiently. This substitution allows for reliable contact during drive phase without the height penalty of spring elements, resolving the contradiction between reliability and compactness.
2Reliability
If high spring forces are applied to ensure contact, then contact reliability is improved, but actors cannot stroke off during return phase leading to increased wear and reduced drive force
Solution Approach 1:
The patent implements dynamic control of the pretensioning force through the drive elements themselves. The actors can actively adjust their position and the force they exert on the element to be driven, allowing them to maintain reliable contact during drive phase while completely stroking off during return phase. This dynamic capability eliminates the harmful effects of excessive static spring forces.
Solution Approach 2:
The drive elements serve their own pretensioning function through their dimensional changes. By expanding and contracting, the actors automatically apply and release force on the element to be driven, eliminating the need for separate spring elements and enabling precise control of contact conditions without causing wear or reducing drive force.
3Volume of moving object
If stroke sections are miniaturized to reduce device size, then device compactness is improved, but manufacturing precision requirements increase due to smallest stroke movements being in the region of manufacturing tolerances
Solution Approach 1:
The patent segments the drive function into multiple actors working in sequence rather than relying on a single miniaturized stroke section. This segmentation allows each actor to have larger, more manufacturable dimensions while achieving the same overall drive effect through coordinated action of multiple elements, reducing the impact of manufacturing tolerances.
Solution Approach 2:
The patent changes the operational parameters of the actors by implementing active pretensioning and controlled dimensional changes. This allows the system to operate with larger stroke movements that are less sensitive to manufacturing tolerances, while still achieving compact overall device dimensions through efficient force transmission and coordination of multiple actors.
4Length of stationary object
If actors are arranged with small height for compact design, then device compactness is improved, but ability to maintain consistent contact and separation during drive phases deteriorates
Solution Approach 1:
The patent implements dynamic control of actor positioning through active pretensioning and controlled expansion/contraction. This allows compact actors to maintain precise contact during drive phases and complete separation during return phases, overcoming the limitations of their small height through active force management and coordinated motion control.
Solution Approach 2:
The system employs feedback control through the pretensioning mechanism and coordinated actuation of multiple actors. This ensures that even compact actors with limited stroke capability can maintain consistent contact and separation by continuously adjusting their position and force application based on the operational phase, resolving the contradiction between compactness and contact reliability.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
Enables reliable and defined contact conditions between driving actors and the element to be driven, ensuring continuous movement with reduced wear and increased drive force, while maintaining a compact height and high precision.
Implementation Method 1
utilizing piezoelectric materials for high dynamics and compact design
Data Source
AI summary
The invention relates to a drive device (1) comprising at least one drive unit (2) with at least one first and one second drive element (20), and a runner (3) which is to be moved in a drive direction by way of the drive unit (2), wherein each drive element (20) comprises a base element (210) and at least three actuators (200) which are arranged on the base element (210) so as to lie next to one another in an arrangement direction which lies transversely with respect to the drive direction, and wherein at least one of the actuators (200) of a drive element (20) has a shear section (220) for carrying out a shear movement transversely with respect to the arrangement direction of the actuators (200) and along the drive direction of the runner (3), and at least one of the actuators (200) of a drive element (20) has a stroke section (240) for carrying out a stroke movement transversely with respect to the arrangement direction of the actuators (200) and transversely with respect to the drive direction of the runner (3), and wherein the at least two drive units (2) are arranged so as to lie behind one another along the drive direction of the runner (3). In addition, the invention relates to a method for operating a drive device (1) of this type.

