Piezoelectric Acoustic Sensor Electrode Layout for Noise Suppression

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Solution Overview

Problem

Existing piezoelectric elements with cantilevered vibration regions face challenges in improving detection accuracy, particularly in suppressing noise and enhancing sensitivity across various frequencies.

Innovation Solution

The piezoelectric element is designed with a support member, piezoelectric film, and electrode film configuration that includes multiple vibration regions with distinct end portions and electrode films in specific regions, featuring deformation promoting structures such as stress increasing slits and corner portions to enhance stress concentration and deformation, thereby improving detection accuracy.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If the electrode film is disposed in the first region of the vibration region, then stress concentration and deformation are enhanced, but the device complexity increases due to region differentiation

Engineering Contradiction:
Improvedetection accuracyVSAvoidstructure complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The vibration region is divided into a first region and a second region with different functions. The electrode film is specifically disposed in the first region where stress concentration occurs during vibration, allowing selective extraction of piezoelectric charges from the high-stress area. This local differentiation optimizes detection accuracy without requiring complex modifications throughout the entire structure.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The vibration region is segmented into distinct functional zones: a first region for piezoelectric charge generation and extraction (with electrode film), and a second region for structural support and vibration transmission. This segmentation allows independent optimization of each region's properties and simplifies the overall design by clearly defining functional boundaries.

Inventive Principle:
Principle #1Segmentation

2Adaptability or versatility

If varying resonance frequencies are set in different vibration regions, then detection sensitivity is broadened across frequency range, but the device complexity increases

Engineering Contradiction:
Improvedetection frequency rangeVSAvoidvibration region configuration
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

Multiple vibration regions are designed to operate at different resonance frequencies, enabling the single piezoelectric element to detect acoustic waves across a broad frequency spectrum. Each vibration region functions as an independent sensing element with optimized resonant characteristics, providing universal detection capability without requiring multiple separate devices.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The vibration regions are designed with different structural parameters (such as length, width, or thickness) to achieve different resonance frequencies. This dynamic design allows the structure to respond to varying frequency inputs, with each region naturally resonating at its designed frequency to maximize detection sensitivity across the frequency spectrum.

Inventive Principle:
Principle #15Dynamics

3Measurement precision

If the piezoelectric film is deformed to generate electric charges, then pressure detection is achieved, but noise interference increases due to stress distribution limitations

Engineering Contradiction:
Improvepressure detection capabilityVSAvoidnoise interference
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The electrode film is positioned specifically in the first region where maximum stress concentration occurs during vibration. This localized charge extraction focuses on the region with highest piezoelectric response, improving signal strength while minimizing pickup from low-stress areas that contribute to noise. The second region serves primarily for structural integrity without active charge extraction.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances the detection accuracy and sensitivity by promoting deformation in targeted regions, suppressing noise, and widening the frequency range for effective pressure detection, including low-frequency noise reduction.

Implementation Method 1

the piezoelectric film is deformed and electric charges are generated in the piezoelectric film when the vibration region vibrates due to acoustic pressure

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Data Source

PatentUS12615480B2Piezoelectric accoustic sensor with multiple vibrating areas
Publication Date: 2026.04.28 DENSO CORP
  • US12615480B2 patent drawing
  • US12615480B2 patent drawing
  • US12615480B2 patent drawing

AI summary

A piezoelectric element includes: a vibration unit that outputs a pressure detection signal according to a pressure; a support member; and an improvement unit for improving a detection accuracy of the pressure detection signal. The vibration unit on the support member includes a piezoelectric film and an electrode film in a support region and vibration regions. Each vibration region has one end portion as a fixed end and an other end portion as a free end. A part of each vibration region on a one end portion side is a first region, and another part of each vibration region on an other end portion side is a second region. The electrode film is disposed in the first region.