Piezoelectric Sensor Signal Processing Circuit for Piston Engine Cylinder Pressure

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Solution Overview

Problem

Existing methods for processing signals from piezoelectric sensors in piston engines fail to reliably compensate for undesirable signal shifts due to pyroelectricity, particularly in internal combustion engines with abrupt amplitude and frequency variations, and require complex configurations or additional electronic circuits.

Innovation Solution

A method and circuit that detect plateaux in the signal using derivative analysis to reliably compensate for shifts, employing a closed-loop servo control with a high sampling frequency and adaptive calculation of signal variations, allowing for effective compensation without additional circuits and independent of engine frequency and amplitude variations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a high-pass filter is added to the charge amplifier to suppress low-frequency variations, then low-frequency signal drift is reduced, but a constant reference value cannot be ensured and pyroelectric drift is not correctly compensated

Engineering Contradiction:
Improvesignal stabilityVSAvoidreference value accuracy
Core Design Contradiction:
ReliabilityVSMeasurement precision

Solution Approach 1:

The patent implements a closed-loop feedback system where the output signal is continuously monitored and fed back to adjust the compensation current. The servo control unit compares the output signal with a reference value and automatically adjusts the compensation current to maintain accuracy, resolving the contradiction between filtering and reference value stability.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent dynamically changes the compensation current parameter based on detected signal drift. By monitoring the output signal and adjusting the compensation current in real-time, the system adapts to pyroelectric drift and temperature variations while maintaining accurate reference values.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If Kalman filters are used to correct signal drift, then pyroelectricity compensation is improved, but additional distinct circuits are required and cost increases

Engineering Contradiction:
Improvedrift compensationVSAvoidcircuit configuration
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent merges the drift compensation function directly into the existing charge amplifier circuit by adding a compensation current source that feeds into the same input node. This integration eliminates the need for separate distinct circuits while achieving effective pyroelectricity compensation.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The system uses its own output signal to generate the compensation current through the servo control unit. The circuit monitors its own drift and automatically corrects it without requiring external complex processing systems, achieving self-service compensation.

Inventive Principle:
Principle #25Self-service

3Device complexity

If compensation is delayed from one cycle to the next, then simple circuit implementation is achieved, but abrupt amplitude and frequency variations cannot be compensated

Engineering Contradiction:
Improvecircuit simplicityVSAvoidcompensation responsiveness
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent implements continuous compensation by maintaining an active servo control loop that operates throughout the signal measurement process. The compensation current is continuously adjusted based on real-time feedback, ensuring that abrupt variations are compensated immediately rather than being delayed to the next cycle.

Inventive Principle:
Principle #20Continuity of useful action

4Measurement precision

If the sampling frequency is increased to improve compensation accuracy, then measurement precision improves, but the dynamics of the amplifier and ADC resolution must be compatible with maximum drifts

Engineering Contradiction:
Improvecompensation accuracyVSAvoidamplifier and ADC requirements
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent performs preliminary drift compensation by detecting plateaux and calculating the required compensation current before the actual measurement cycle begins. This preliminary adjustment reduces the magnitude of drift that occurs during measurement, allowing the use of moderate sampling frequencies with standard amplifier and ADC specifications.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides reliable and adaptive compensation for signal shifts, ensuring accurate measurement of cylinder pressure in piston engines, even at high speeds, with reduced component size and cost, and integrated within a single mechanical assembly like a glow plug.

Implementation Method 1

a piezoelectric sensor supplying a signal indicating the cylinder pressure

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Implementation Method 2

the phenomenon of pyroelectricity, since a piezoelectric crystal is additionally sensitive to temperature

Methodology Applied
Scientific EffectPyroelectric effect: Pyroelectric Effect

Data Source

PatentEP2614346B1Method and circuit for processing a signal supplied by a piezoelectric sensor, and pressure-measuring device for piston engine
Publication Date: 2015.08.12 AET DRUZBA ZA PROIZVODNJO VZIGNIH SISTEMOV IN ELEKTRONIKE D O O
  • EP2614346B1 patent drawingFigure 1
  • EP2614346B1 patent drawingFigure 2
  • EP2614346B1 patent drawingFigure 3~5

AI summary

The invention relates to a method and a circuit for processing a signal supplied by a piezoelectric sensor (10) indicating the cylinder pressure of a piston engine such as a heat engine. Undesirable variations in the value of the signal supplied by the sensor and corresponding to plateaux in the pressure are compensated by a closed-loop servo control which is suitable for setting an output signal to a predetermined constant reference value, independently of undesirable variations in the signal from the sensor (10). The value of the output signal is sampled, and at each sampling moment, if the absolute value of the variation in the output signal is less than a comparison value, the servo control is kept active. The invention further relates to a circuit for processing and a pressure-measuring device comprising a circuit of this kind.