Piezoelectric Nozzle Drive Waveforms for Crosstalk Suppression

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

In liquid ejecting apparatuses with multiple piezoelectric elements, electrical crosstalk occurs due to resistance, capacitance, and inductance components in signal wiring, which is difficult to mitigate in head external sales business models where usage conditions vary, leading to unpredictable drive waveform disturbances.

Innovation Solution

A liquid ejecting apparatus with a detecting section to measure residual vibrations of the vibration plate after driving piezoelectric elements with different electrical potential change rates, allowing for determining an optimal drive signal waveform based on these measurements.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If multiple piezoelectric elements are driven simultaneously to eject liquid from multiple nozzles, then productivity is improved, but electrical crosstalk occurs causing waveform distortion

Engineering Contradiction:
Improveliquid ejection speedVSAvoiddrive signal waveform accuracy
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent segments the simultaneous driving of multiple piezoelectric elements into sequential driving stages. By dividing the nozzle array into multiple groups and driving each group in sequence rather than all at once, the patent reduces electrical crosstalk between simultaneously activated elements while maintaining overall productivity through optimized group scheduling.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent implements periodic action by using evaluation waveforms with specific periods to detect residual vibrations. The drive signal includes evaluation waveforms at different periods, and by analyzing the periodic residual vibration patterns, the system determines optimal drive waveforms that minimize electrical crosstalk effects while maintaining efficient liquid ejection.

Inventive Principle:
Principle #19Periodic action

2Productivity

If the rate of change in electrical potential is increased to improve liquid ejection efficiency, then productivity is improved, but electrical crosstalk is exacerbated

Engineering Contradiction:
Improveliquid ejection efficiencyVSAvoidelectrical crosstalk
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The patent applies parameter changes by adjusting the rate of change in electrical potential based on detected residual vibrations. The system determines optimal drive waveforms with specific electrical potential change rates that balance liquid ejection efficiency with minimal electrical crosstalk. By dynamically adjusting this parameter according to measured vibration characteristics, the patent achieves both high productivity and low crosstalk.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent implements feedback by using the detecting section to measure residual vibrations and using this information to determine subsequent drive waveforms. The detection results feed back into the control system, which adjusts the electrical potential change rate and waveform characteristics to minimize electrical crosstalk while maintaining efficient liquid ejection performance.

Inventive Principle:
Principle #23Feedback

3Reliability

If drive waveform is adjusted to suppress electrical crosstalk, then reliability is improved, but adaptability to varying usage conditions deteriorates

Engineering Contradiction:
Improveelectrical crosstalk suppressionVSAvoidusage condition flexibility
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The patent applies dynamics by making the drive waveform adjustable and adaptive rather than fixed. The system can dynamically change drive waveforms based on detected residual vibrations and specific usage conditions. This dynamic capability allows the same liquid ejecting apparatus to adapt to different business models (head manufacturer assembly, head external sales, user-specific conditions) while maintaining reliable electrical crosstalk suppression through real-time waveform optimization.

Inventive Principle:
Principle #15Dynamics

4Measurement precision

If evaluation is performed with high electrical potential change rate, then measurement precision is improved, but residual vibration detection accuracy deteriorates due to crosstalk

Engineering Contradiction:
Improveresidual vibration detection sensitivityVSAvoidwaveform disturbance
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The patent applies partial action by using multiple evaluation waveforms with different characteristics (different periods and electrical potential change rates) rather than a single high-intensity waveform. By partially utilizing multiple evaluation approaches and selecting the most suitable one based on detected residual vibrations, the system achieves accurate measurement while minimizing waveform disturbance from electrical crosstalk.

Inventive Principle:
Principle #16Partial or excessive action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach effectively suppresses electrical crosstalk by adjusting the drive signal waveform to match varying usage conditions, ensuring consistent and reliable ink ejection performance.

Implementation Method 1

a liquid ejecting head that ejects the liquid filling a pressure chamber from the nozzle by causing the piezoelectric element to vibrate a vibration plate that constitutes a portion of the pressure chamber

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Implementation Method 2

a detecting section that detects a residual vibration of the vibration plate after the at least one of the plurality of piezoelectric elements is driven

Methodology Applied
Scientific EffectVibration detection: Vibration

Data Source

PatentUS20250367921A1Liquid ejecting apparatus and method of controlling liquid ejecting apparatus
Publication Date: 2025.12.04 SEIKO EPSON CORP
  • US20250367921A1 patent drawing
  • US20250367921A1 patent drawing
  • US20250367921A1 patent drawing

AI summary

The waveform determining section causes the detection circuit to detect, as a first residual vibration, a residual vibration of the vibration plate after N piezoelectric elements corresponding to N nozzles among the plurality of nozzles are driven with an evaluation waveform in which a rate of change in an electrical potential is a first electrical potential change rate, and causes the detection circuit to detect, as a second residual vibration, a residual vibration of the vibration plate after the N piezoelectric elements are driven with an evaluation waveform in which the rate of change in the electrical potential is a second electrical potential change rate lower than the first electrical potential change rate, and determines a waveform of a drive signal based on the first residual vibration and the second residual vibration.