Piezoresistive Sensor Arrays for Expressive Foot Controllers

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Solution Overview

Problem

Conventional foot-operated effects switches are large, heavy, and limited in their control capabilities, restricting musicians' ability to fully utilize electronic and software tools, especially for those who travel frequently.

Innovation Solution

A highly expressive and programmable foot-operated controller with pressure-sensitive regions and multiple sensors that generate output signals representative of time-varying pressure and direction, allowing for advanced control of musical and other systems through MIDI and Ethernet messages, with a processor that configures sensitivity and saves settings for flexible use.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If conventional foot-operated effects switches are used, then they provide basic on/off control capability, but they are large, heavy, and have limited control capabilities

Engineering Contradiction:
Improvecontrol capabilitiesVSAvoidweight
Core Design Contradiction:
Adaptability or versatilityVSWeight of moving object

Solution Approach 1:

The foot-operated controller integrates multiple sensor types (piezoresistive, capacitive, inductive, magnetic) within a single device to detect various input modalities including pressure, touch, rotation, and sliding gestures. This multi-functional sensor array enables one controller to replace multiple conventional single-function switches, providing comprehensive control over diverse musical effects and parameters while maintaining a compact, travel-friendly form factor

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The controller utilizes piezoresistive materials whose electrical resistance changes in response to applied pressure, enabling continuous variable control rather than discrete on/off states. This parameter-based control allows musicians to adjust effects parameters smoothly across a full range, transforming the basic binary control of conventional switches into a sophisticated multi-dimensional control interface that captures nuanced performance expressions

Inventive Principle:
Principle #35Parameter changes

2Adaptability or versatility

If conventional foot-operated effects switches are used, then they provide basic switching function, but they have limited display and input capabilities

Engineering Contradiction:
Improveinput capabilitiesVSAvoiddevice complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The controller surface is divided into multiple discrete pressure-sensitive regions, each capable of independent sensing and control functions. This segmentation allows different zones to handle different input types (e.g., main performance pad, navigation area, parameter adjustment zones), enabling complex input capabilities while maintaining a manageable overall structure that avoids the complexity of a monolithic control surface

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The processor serves as an intermediary that receives raw sensor data from multiple sensor types, processes and interprets the combined information, and translates it into meaningful control commands. This intermediary processing layer integrates the complex inputs from various sensors into coherent control signals, managing device complexity by centralizing the interpretation logic rather than requiring complex hardware circuits for each sensor type

Inventive Principle:
Principle #24Intermediary (Mediator)

3Measurement precision

If conventional foot-operated effects switches are used, then they provide simple on/off control, but they cannot generate monotonically representative output signals for time-varying pressure

Engineering Contradiction:
Improvepressure measurement precisionVSAvoidsensor array complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent combines multiple sensor types (piezoresistive, capacitive, inductive, magnetic) within each pressure-sensitive region to detect pressure through multiple physical mechanisms. This merging of sensor technologies provides redundant and complementary measurement methods, enhancing pressure measurement precision by cross-validating readings and compensating for individual sensor limitations while managing complexity through integrated sensor modules

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The processor continuously monitors output signals from the sensor array and uses feedback algorithms to calibrate and refine pressure measurements in real-time. This feedback mechanism allows the system to compensate for environmental variations, sensor drift, and non-linearities, maintaining high measurement precision without requiring overly complex hardware by using software-based correction

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The controller provides a lightweight, durable, and versatile solution that enables musicians to control a wide range of effects and systems with precision, overcoming the limitations of traditional switches by offering extensive control capabilities and compatibility with various musical and software applications.

Implementation Method 1

each of the sensors includes a piezo-resistive material having an electrical resistance which changes with the pressure

Methodology Applied
Scientific EffectPiezoresistive effect: Piezoresistive Effect

Data Source

PatentUS10753814B2Piezoresistive sensors and sensor arrays
Publication Date: 2020.08.25 KMI MUSIC INC
  • US10753814B2 patent drawing
  • US10753814B2 patent drawing
  • US10753814B2 patent drawing

AI summary

Highly expressive and flexibly programmable foot-operated controllers are described. Specific implementations are intended for musical applications and allow musicians an unprecedented degree of control of a wide variety of musical components and subsystems for recording and/or performance.