Pipeline Inspection Gauge Tracking Using Fiber Optic Acoustic Sensing

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Solution Overview

Problem

The challenge with using Pipeline Inspection Gauges (PIGs) is determining their position and movement within a pipeline, as well as addressing issues of PIGs becoming stuck, without precise speed and location data.

Innovation Solution

Utilizing optical fiber sensors with fiber Bragg gratings to detect acoustic and strain signals, processing interferometric data to generate PIG movement data, and employing machine learning classifiers to track PIG position and movement within a fluid conduit.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If PIGs are used to clean pipelines without speed and position tracking, then the cleaning function is performed, but it is difficult to determine exit time and locate stuck PIGs

Engineering Contradiction:
ImprovePIG position and speed measurementVSAvoidtracking system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces mechanical tracking systems with acoustic sensing. Acoustic sensors detect vibrations and sounds generated by the PIG's movement through the pipeline, converting mechanical motion into acoustic signals for position and speed determination without requiring mechanical attachment to the PIG

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces acoustic waves as an intermediary between the PIG and the detection system. The PIG's movement generates acoustic vibrations that propagate through the pipeline fluid and pipe walls, serving as a mediator that carries information about PIG position and speed to external sensors

Inventive Principle:
Principle #24Intermediary (Mediator)

2Loss of information

If acoustic sensors are deployed along the pipeline to detect PIG movement, then position tracking is achieved, but the system complexity and cost increase

Engineering Contradiction:
ImprovePIG movement informationVSAvoidsensor system complexity
Core Design Contradiction:
Loss of informationVSDevice complexity

Solution Approach 1:

The acoustic sensor system is designed to perform multiple functions: detecting PIG position, determining PIG speed, identifying when the PIG has exited the pipeline, and locating stuck PIGs. This multi-functionality reduces the need for separate specialized systems for each tracking requirement

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system utilizes the PIG's own movement through the pipeline to generate the acoustic signals needed for tracking. The PIG's interaction with the pipeline environment during normal operation creates the detection signals, eliminating the need for active transmitters or power sources on the PIG itself

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Accurately determines PIG position and movement, enabling timely detection of exit points and potential blockages, and facilitating efficient retrieval of stuck PIGs.

Implementation Method 1

utilizing optical fiber sensors with fiber Bragg gratings to detect acoustic and strain signals

Methodology Applied
Scientific EffectFiber Bragg grating:

Implementation Method 2

processing interferometric data to generate PIG movement data

Methodology Applied
Scientific EffectInterferometry: Interference

Data Source

PatentUS12359764B2Methods and systems for tracking a pipeline inspection gauge
Publication Date: 2025.07.15 HIFI ENGINEERING INC
  • US12359764B2 patent drawing
  • US12359764B2 patent drawing
  • US12359764B2 patent drawing

AI summary

There is described a method of determining a position of a pipeline inspection gauge (PIG) in a fluid conduit. While the PIG is moving through the fluid conduit, one or more sensors positioned along the fluid conduit are used to detect one or more signals. Parameter data is extracted from the detected one or more signals. The parameter data includes one or more parameters of the detected one or more signals as a function of time and position along the fluid conduit. PIG movement data indicative of a position of the PIG in the fluid conduit as a function of time is generated using the parameter data.