Pile Anchor Reinforcement via Nested Piling

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Offshore pile anchor load capacity diminishes due to environmental or operational factors, such as scour and increased loads, necessitating costly and time-consuming replacement or redesign, especially when capacity requirements change.

Innovation Solution

A pile anchor reinforcement system involving a reinforcing pile driven past the existing pile anchor and operatively coupled to it, along with an upper restraining frame or mudmat, to enhance lateral and vertical loading capacity without replacing the existing pile anchor or its components.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If the pile anchor is replaced to restore load capacity, then the load capacity is restored, but the cost and time required increase significantly

Engineering Contradiction:
Improveload capacityVSAvoidreplacement time
Core Design Contradiction:
StrengthVSLoss of time

Solution Approach 1:

The reinforcing pile is installed inside the existing pile anchor structure, with the reinforcing pile penetrating past the end of the existing pile anchor and being operatively coupled to it. This nesting approach allows the new reinforcing structure to be integrated within the existing pile, restoring load capacity without requiring removal or replacement of the entire pile anchor system.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The reinforcing pile is installed and coupled to the existing pile anchor before any load transfer occurs. The coupling mechanism is prepared in advance, allowing the system to immediately begin sharing loads once the reinforcing pile is in place, rather than requiring complete system replacement.

Inventive Principle:
Principle #10Preliminary action

2Strength

If the pile anchor is replaced to restore load capacity, then the load capacity is restored, but the cost increases significantly

Engineering Contradiction:
Improveload capacityVSAvoidmaterial cost
Core Design Contradiction:
StrengthVSQuantity of substance

Solution Approach 1:

The reinforcing pile is installed inside the existing pile anchor structure, utilizing the existing outer shell and components. This nesting approach allows the new reinforcing structure to be integrated within the existing pile, restoring load capacity without requiring removal or replacement of the entire pile anchor system, thereby reducing material costs.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

Instead of discarding the existing pile anchor when load capacity is insufficient, the invention recovers and utilizes the existing structure by installing a reinforcing pile within it. The existing pile anchor components are retained and repurposed as part of the reinforced system, reducing the quantity of new materials required.

Inventive Principle:
Principle #34Discarding and recovering

3Strength

If the pile anchor design is modified to increase load capacity, then the load capacity increases, but the complexity of the system increases

Engineering Contradiction:
Improveload capacityVSAvoidsystem complexity
Core Design Contradiction:
StrengthVSDevice complexity

Solution Approach 1:

The pile anchor system is segmented into the existing pile anchor structure and the new reinforcing pile as separate but coupled components. This segmentation allows the reinforcing pile to be installed and coupled independently without requiring complex modifications to the entire existing system, maintaining relative simplicity while increasing load capacity.

Inventive Principle:
Principle #1Segmentation

4Strength

If the pile anchor penetration depth is increased to improve holding capacity, then the holding capacity increases, but the installation difficulty and cost increase

Engineering Contradiction:
Improveholding capacityVSAvoidinstallation ease
Core Design Contradiction:
StrengthVSEase of manufacture

Solution Approach 1:

The reinforcing pile is installed inside the existing pile anchor, extending past its end to provide additional penetration depth and holding capacity. This nesting approach achieves increased effective penetration without the difficulty and cost of installing a completely new deeper pile, as the work is performed within the confines of the existing structure.

Inventive Principle:
Principle #7Nested doll (Nesting)

Data Source

PatentUS10865538B2Integrated pile anchor reinforcement systems
Publication Date: 2020.12.15 EXXONMOBIL UPSTREAM RESEARCH COMPANY(US)
  • US10865538B2 patent drawing
  • US10865538B2 patent drawing
  • US10865538B2 patent drawing

AI summary

A pile anchor reinforcing system includes a pile anchor having an end penetrating a seafloor, and a reinforcing pile penetrating the seafloor past the end of the pile anchor and being operatively coupled to the pile anchor to reinforce the pile anchor against lateral and vertical loading.