Pile Securing Assembly With Energy Absorber for Chain Failure

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Solution Overview

Problem

Existing methods for securing underground construction elements, such as pile elements, using sling chains are prone to failure, leading to uncontrolled toppling and posing a significant safety risk due to uncontrolled kinetic energy release.

Innovation Solution

An apparatus and method for securing an underground construction element on an underground construction machine, in particular a pile-driving apparatus, using a securing device with an energy absorber, which includes a securing device and a securing device, which is connected to the underground construction element with a first end and to the underground construction machine with a second energy absorber, which includes a securing device and a securing device, which includes a securing device.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a sling chain is used to secure the underground construction element, then the element can be lifted and positioned, but the risk of uncontrolled toppling increases in the event of chain failure

Engineering Contradiction:
Improvelifting and positioning capabilityVSAvoidsecurity against uncontrolled toppling
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The invention incorporates an energy absorber into the securing device before operation begins. This energy absorber is pre-positioned to cushion and absorb kinetic energy in advance, preventing uncontrolled toppling if the sling chain fails during lifting or positioning operations.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Solution Approach 2:

The energy absorber acts as an intermediary element between the sling chain and the underground construction element. It mediates the force transmission, absorbing excessive kinetic energy and preventing direct transmission of harmful forces that could cause uncontrolled toppling.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If the sling chain is used as a securing device, then it can connect the element to the machine, but uncontrolled kinetic energy release occurs upon failure

Engineering Contradiction:
Improvesecuring and connecting functionVSAvoiduncontrolled kinetic energy release
Core Design Contradiction:
Adaptability or versatilityVSObject-generated harmful factors

Solution Approach 1:

The invention converts the harmful kinetic energy released upon sling chain failure into beneficial absorbed energy through the energy absorber. The energy absorber is designed to capture and dissipate the kinetic energy that would otherwise cause uncontrolled toppling, transforming a harmful effect into a controlled energy management system.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The energy absorber serves as an intermediary that manages kinetic energy between the sling chain and the underground construction element. It controls and limits the kinetic energy transmission, preventing uncontrolled release while maintaining the securing and connecting functions of the overall system.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Device complexity

If a simple sling chain is used, then the device complexity is low, but the safety risk increases due to lack of energy absorption capability

Engineering Contradiction:
Improvesecuring device structureVSAvoidsafety risk from kinetic energy
Core Design Contradiction:
Device complexityVSObject-affected harmful factors

Solution Approach 1:

The energy absorber is integrated into the securing device structure in advance, providing cushioning capability before any failure occurs. This pre-integrated energy absorption mechanism adds minimal complexity to the device while significantly reducing safety risks associated with kinetic energy release.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Solution Approach 2:

The invention merges the energy absorber with the securing device (sling chain assembly) into an integrated system. This combination maintains relatively simple device structure while incorporating essential energy absorption functionality, achieving a balance between complexity and safety.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The securing device effectively reduces the risk of uncontrolled kinetic energy release by absorbing and conducting away the energy absorber, thereby reducing the forces that act on the securing device and the securing device.

Implementation Method 1

By means of the energy absorber, the result is achieved, in the event of a failure of the lifting tackle, that the drop energy of the underground construction element is absorbed and conducted away, and thereby the forces that act on the securing device are reduced.

Methodology Applied
Scientific EffectEnergy absorption: Absorption (physical)

Data Source

PatentUS20260002332A1Apparatus and method for securing an underground construction element on an underground construction machine
Publication Date: 2026.01.01 ABI ANLAGENTECHNIK BAUMASCHINEN INDUSTRIEBEDARF MASCHFAB & VERTRIEBS GMBH
  • US20260002332A1 patent drawing
  • US20260002332A1 patent drawing
  • US20260002332A1 patent drawing

AI summary

An apparatus for securing an underground construction element on an underground construction machine, in particular a pile element on a pile-driving apparatus, includes a lifting tackle, in particular a sling chain, which is affixed to the underground construction machine with a first end, and the second end of which has a first connection part that can be passed through a passage of the underground construction element, wherein a securing device, in particular at least one securing chain, is connected, with a first end, to the underground construction element, and the second end of which is affixed to the underground construction machine by way of an energy absorber, and wherein the length of the securing device is selected in such a manner that the device forms a loop when the lifting tackle is intact. Furthermore, an underground construction method uses such an apparatus.