Pill Sorter Bag Sealer Microprocessor Battery Compensation
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Solution Overview
Problem
Existing pill sorting systems fail to efficiently organize and transport daily medication regimens, particularly for users who need to take multiple pills and require a portable solution that ensures secure sealing during travel.
Innovation Solution
A pill sorter with a built-in plastic bag sealer system, comprising a circular container with separate chambers for daily pills and a microprocessor-controlled bag sealer that automatically adjusts sealing time based on battery charge, ensuring consistent sealing regardless of user input, using a heat-sealing element to secure pills in easily opened bags.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of operation
If pills are sorted into separate chambers for daily organization, then medication organization is improved, but portability and ease of transport deteriorate
Solution Approach 1:
The patent places sealable bags containing sorted pills inside the multi-chamber pill sorter container. Each chamber can hold a bag with that day's medications, nesting the bag system within the structured container system. This allows organized medication storage while maintaining portability through the compact nested structure.
2Ease of operation
If pills are placed in open bags for easy access, then ease of operation is improved, but reliability of secure transport deteriorates
Solution Approach 1:
The patent uses heat sealing to change the physical state of the bag opening from open to sealed. The sealing element applies heat to melt and bond the plastic material, transforming the bag from an open state (easy access) to a sealed state (secure transport). This parameter change in the bag's physical state resolves the contradiction between accessibility and security.
3Device complexity
If manual sealing process is used, then device complexity is reduced, but manufacturing precision and consistent quality deteriorate
Solution Approach 1:
The patent replaces manual mechanical sealing actions with an automated heat sealing system. The sealing element, controlled by a microprocessor, automatically applies consistent heat and pressure to seal bags. This substitution of manual mechanical operation with an automated thermal system ensures consistent sealing quality while maintaining relatively simple device structure.
4Ease of operation
If sealing time is manually controlled, then ease of operation is improved, but reliability of consistent sealing deteriorates
Solution Approach 1:
The patent incorporates a microprocessor that monitors battery charge levels and automatically adjusts the sealing element's activation time accordingly. The system provides feedback about battery status and automatically modifies sealing parameters to maintain consistent sealing quality regardless of varying battery conditions, eliminating the need for manual timing while preserving ease of operation through automatic control.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The system effectively organizes daily medication into portable, sealed packets, ensuring secure transport and easy access, while the microprocessor-controlled sealing ensures consistent quality across varying battery levels, simplifying the process for users.
Implementation Method 1
a heating element in communication with the power source and configured to transform some of the electrical energy from the power source to thermal energy to seal the plastic bag
Data Source
AI summary
A pill sorter with bag sealer designed for the dispensation and storage of easily transportable packages of medication. The pill sorter has one or more independent chambers that can store pills or other medication. The pill sorter dispenses medication through a funneled lid, allowing the user to dispense a single chamber's medication into a plastic bag. The plastic bag is placed into a bag sealer having an activation button, light-emitting diode (LED), battery, microprocessor, and sealing element. The activation time of the sealing element is adjusted by the microprocessor based upon the measured level of charge present in the battery, providing a one-touch sealing solution to the user. The sealing element seals the plastic bag, which has a perforated seal, allowing for easy opening of the plastic bag when the medication is needed.