Scalable Pillbox Antenna Array with Shifted Polarizer

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current pillbox antennas face challenges in scalability, complex design, and inability to meet low-profile airborne requirements, especially when implementing dual circular polarization and intricate feed systems.

Innovation Solution

A pillbox array design featuring a feed network unit with pillbox reflectors and radiating waveguides, a load plate with load elements, and a polarizer plate that allows for switchable dual circular polarization by laterally shifting the polarizers, enabling efficient beam steering and polarization control.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If traditional pillbox antennas are used to achieve dual circular polarization, then polarization functionality is provided, but the aperture size is limited and the structure becomes complex

Engineering Contradiction:
Improvedual circular polarization capabilityVSAvoidaperture size
Core Design Contradiction:
Adaptability or versatilityVSArea of stationary object

Solution Approach 1:

The antenna array is divided into multiple scalable subarrays, each containing pillbox reflectors and radiating waveguides. This segmentation allows the system to achieve dual circular polarization through the coordinated operation of multiple smaller units rather than requiring a single large complex structure, thereby maintaining polarization capability while managing aperture size through modular configuration.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces a polarizer plate that can be laterally shifted to control polarization, adding a lateral dimension of movement to the system. This dimensional change allows dual circular polarization to be achieved through spatial reconfiguration rather than through complex aperture design, resolving the contradiction between polarization capability and aperture size constraints.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Adaptability or versatility

If intricate feed systems are implemented to achieve dual circular polarization, then polarization control is improved, but device complexity increases

Engineering Contradiction:
Improveindependent polarization controlVSAvoidfeed system complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The polarizer plate is designed to be laterally shiftable, introducing dynamic reconfigurability to the polarization control mechanism. This dynamic element allows the system to switch between different polarization states by simple lateral movement rather than requiring complex static feed systems, thereby improving polarization control while reducing overall device complexity.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The polarizer plate acts as an intermediary element between the feed network and the radiating waveguides. This intermediary component simplifies the feed system by providing a dedicated polarization control mechanism that operates independently, reducing the complexity of the overall feed network while maintaining independent polarization control capability.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If conventional antenna designs are used, then standard radiation patterns are achieved, but the antenna profile is too high for low-profile airborne requirements

Engineering Contradiction:
Improveradiation pattern performanceVSAvoidantenna profile height
Core Design Contradiction:
ReliabilityVSLength of stationary object

Solution Approach 1:

The radiating waveguides are positioned within or adjacent to the pillbox reflector structures, creating a nested configuration where multiple functional elements occupy the same spatial envelope. This nesting allows the antenna to achieve standard radiation patterns through coordinated operation of nested components while maintaining a low overall profile suitable for airborne applications.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The patent utilizes lateral shifting of the polarizer plate and strategic positioning of radiating waveguides to achieve radiation pattern control without increasing vertical profile. By moving polarization control to the lateral dimension, the system maintains low profile height while preserving radiation pattern performance through spatial optimization in the horizontal plane.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

4Adaptability or versatility

If scalable array configurations are implemented, then system versatility is improved, but manufacturing and design complexity increases

Engineering Contradiction:
Improvearray scalabilityVSAvoiddesign and manufacturing complexity
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The antenna array is designed as a collection of identical or similar modular subarrays, each containing pillbox reflectors, feed networks, and radiating waveguides. This segmentation enables scalability through repetition of standardized modules, improving array versatility while actually reducing manufacturing complexity through standardization and mass production of identical components.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Each subarray module is designed to be universal and multi-functional, capable of contributing to different radiation patterns and polarization states depending on its configuration and phase control. This universality allows the system to achieve scalability without increasing design complexity, as the same modular unit serves multiple functions in different array configurations.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design achieves instantaneous wideband beam collimation, switchable dual circular polarization, and reduced antenna profile, facilitating easier integration into constrained spaces while maintaining wideband array radiation patterns.

Implementation Method 1

pillbox reflectors that collimate the input wave to produce a wave of equal phase front

Methodology Applied
Scientific EffectCollimation: Focusing

Implementation Method 2

polarizers arranged such that when the polarizer plate is laterally shifted, the polarizers are located on a first side of the radiating waveguides and a first circular polarization occurs

Methodology Applied
Scientific EffectPolarization: Polarisation

Data Source

PatentUS10644411B2Scalable antenna array
Publication Date: 2020.05.05 L3HARRIS APPL TECH INC
  • US10644411B2 patent drawing
  • US10644411B2 patent drawing
  • US10644411B2 patent drawing

AI summary

In one scenario, a pillbox array is provided. The pillbox array includes a feed network unit that receives an input wave. The feed network unit includes feed branches for splitting and transmitting the input wave, pillbox reflectors that collimate the input wave, and radiating waveguides for radiating the collimated input wave. The pillbox array further includes a load plate mounted on the feed network unit, where the load plate has load elements placed between the radiating waveguides. This pillbox array also includes a polarizer plate that is mounted on the load plate and the feed network unit. The polarizer plate includes polarizers arranged such that when the polarizer plate is laterally shifted to a first side of the radiating waveguides, a first circular polarization occurs, and when the polarizer plate is laterally shifted to a second side of the radiating waveguides, a second circular polarization occurs.